Ignition circuit issue.

Mar 26, 2017 15 Replies

I'm using this circuit to provide 250V pulses to an ignition coil.



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The IC is a Linear Technology LT1243.


12V is provided on G$1 to the left. G$2 accepts a trigger pulse, and G$3 is ground.

LTSpice says that this works, and indeed the real implementation does. Mostly.



The difference is that after the circuit has been triggered once, it won't charge the capacitor again (above about 25 volts) for a varying period that can be up to half a minute. It's as if the wrong level is being used internally to compare with the feedback pin. In that regard, I'll mention that Q3 is used to pull FB up so that the circuit stops driving the FET, since otherwise the SCR never turns off. I've checked, and the problem is not that Q3 remains on, nor is it that the SCR fails to turn off. In any case, the 1.5uF capacitor C1 does get charged somewhat, as I mentioned above.



When the issue resolves, it does so rapidly, within a fraction of a second.



Connecting an oscilloscope probe to the RT/CT pin of the IC restores function, but only if the scope is set to DC coupling - not AC coupling



- and functioning continues only as long as the probe remains connected



- until the aforesaid varying period has elapsed. Touching the pin with a finger has a similar effect.



That is, connect probe; works. Disconnect; stops working. Reconnect; works, etc. until eventually it starts working continuously.



This cannot be capacitive loading - there's already a significant capacitance between RT/CT and ground.



The fact that the coupling has to be DC made me think that some small current was flowing to ground through the scope, so I bridged C4 with a



100K resistor. It didn't make any difference.

I tried changing the IC (a pain, given that it's surface mounted), but again it made no difference.



Any other ideas about what might be happening here.



Sylvia.


Just possibly the SCR is staying on, shorts the inverter, which thermal limits, and recovers later? It's awfully complex.

Back when it wasn't so lethal to ride motorcycles on the street (and I wasn't too bright) I use to make my own CD ignitions.

I liked this topology

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because it was easy to drive the SCR gate with a simple RC circuit from the points. A low value resistor from gate to ground ensures turnoff. You could elect to kill the boost converter during the gate pulse, too.

To get a fat spark, you need a pretty wide SCR gate pulse, to let the whole mess ring a few cycles. I usually ran around 80 to 100 mJ per spark, which will fire a plug no matter how fouled. Barely needs gasoline.

Actually, my HV supplies were open-loop 2-transistor DC/DC converters with full bridge rectifiers. It sort of relaxed for a while after being shorted, then started oscillating again, which was nice.

John Larkin Highland Technology, Inc lunatic fringe electronics

I don't see any sign of that - the voltage across the coil is zero at this point, whereas the capacitor C1 has about 25V across it, dropping to zero each time the circuit is triggered, and then climbing back toe

25V. The scope shows a few steps, as it gets pumped to there, but it doesn't continue upwards.

Looks like I'm using a bit under 50mJ, which seems to be working, albeit with a plug in reasonable condition.

My application is the engine of a generator. It doesn't have points, but has some magnet/coil arrangement that produces a pulse at the correct point in the cycle.

Certainly charging through the coil simplifies things, but I had/have no idea what the inductance of the coil might be. Indeed, it turned out that my coil had insulation failure in the HT side, and I had to source a new one, so even if I'd tried to measure the old one, the new one could have been different.

Finally got the engine running today, using this ignition circuit, and LPG, after many hours spent cursing a PIC32MX that I was temporarily using to generate the trigger pulse - got caught out by yet another PIC errata - input capture doesn't work when the processor is in the idle state.

Sylvia.

I just sortakinda fell into this thread and I do not have the credentials to be jumping in, but I do have to say that that that "magnet/coil arrangement" is called a "magneto" on the backyard and shade-tree mechanic circuits I used to hand on, and it puts out a shocking pulse tall enough to fire a plug on a good day.

quis custodiet ipsos custodes? -- Juvenal

There are such things, but this is not that. As originally supplied it was an ordinary capacitive discharge ignition. There's a separate winding that produces the power used to energise the capacitor, and then this magnet and coil device is used to produce a pulse that triggers the discharge into the coil.

Sylvia.

Was that PIC quirk the problem? Otherwise, I'd ask o Whether C4 might be bad, open, or the wrong value?

Or, that not being the case, maybe the LT1243's upset about having its FB pin pulled all the way to +5v (wind-up?)?

Is the LT1243's Vref getting glitched from your reset circuit, upsetting the LT?

Just some wild ideas. From your description it really sounds like it's RT/CT pin-related, and you've already put your finger on it (so to speak :).

Cheers, James Arthur

or are there invisible glitches on the feedback pin, try removing C5?

m

Using a PIC when you should have gone analog >:-}

...Jim Thompson

| James E.Thompson | mens | | Analog Innovations | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | STV, Queen Creek, AZ 85142 Skype: skypeanalog | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Thinking outside the box... producing elegant solutions.

Den tirsdag den 28. marts 2017 kl. 01.25.23 UTC+2 skrev Jim Thompson:

why even bother with CDI? most car do fine with regular coils, many coils even have the driver igbt buildin all you need is a 5V driver for a few ms of dwell time

But can it saw Plexiglas ?>:-} ...Jim Thompson

| James E.Thompson | mens | | Analog Innovations | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | STV, Queen Creek, AZ 85142 Skype: skypeanalog | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Thinking outside the box... producing elegant solutions.

No, and I even replaced it. Its value is far from critical anyway.

It's within spec. Another possibility is that the LT1243 is interpreting the sudden drop in FB as an indicator of an output short, but if so, I'd expect it to object to every such occurrence, not just the first.

The IC is not really designed with this application in mind. Perhaps it just plain doesn't like being used this way.

Sylvia.

Nah! Used a boost converter chip when I should have used a PIC. A 28 pin PIC32MX seems a bit over the top for this, but what the hell? It's not even more expensive.

Don't quite see how that works - does it rely on the reverse breakdown of D3?

Sylvia.

My application is a backup "portable" generator. One useful feature of CDI in this application is that it doesn't require a large input current, meaning that I can start the generator using cheap dry cells, and then let it power itself. No need for limited life failure prone rechargeable batteries that need to be kept topped up lest they die.

Sylvia.

D3 acts normally, the output is a large negative spike.

piglet

Yes, I see it now.

Sylvia.

Yep. I devised schemes to do just that when I was at Philco-Ford in

1968 and Dickson Electronics 1970-72... works quite well with this "self-inverting" method....

...Jim Thompson

| James E.Thompson | mens | | Analog Innovations | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | STV, Queen Creek, AZ 85142 Skype: skypeanalog | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at http://www.analog-innovations.com | 1962 | Thinking outside the box... producing elegant solutions.

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