Heat Damage to Inductors

Feb 03, 2016 23 Replies

More precisely, the insulation on the copper.

L went all to hell (shorted turn). DCR was low but was still in the "normal range" on some.

ote:

hese boards have a common problem: an 0603 sized inductor, a Coilcraft 0603 PS-392KLB, has been damaged. Visually, they look okay, but their value is m uch too low. I've confirmed that the inductors shipped to the assembler wer e of the correct value (I measured the spares) so I'm suspecting that the a ssembler may have overheated the board and the inductors were a casualty. I would not have expected these inductors to be a weak link on the board: it seems to me that some of my other components (e.g., RF MMICs) would fail a lso, but that has not happened; only the inductors are bad.

lnerable to heat?

nd measured them out of circuit. Again, I could not see any damage but meas urements with a LCR meter showed them way out of spec. I also compared the measurements with the spare inductors in case my meter was not accurate.

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Does not sound like the ferrite, normally the change is not dramatic

Sounds like the insulation failed on the copper wire

Cheers

Klaus

and measured them out of circuit. Again, I could not see any damage but me asurements with a LCR meter showed them way out of spec. I also compared th e measurements with the spare inductors in case my meter was not accurate.

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KRW and I concur.

Cheers, James Arthur

On Sunday, February 7, 2016 at 1:28:47 AM UTC+1, snipped-for-privacy@yahoo.com wrote :

rote:

pe and measured them out of circuit. Again, I could not see any damage but measurements with a LCR meter showed them way out of spec. I also compared the measurements with the spare inductors in case my meter was not accurate .

Pete's

ybe?

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esn't

Bytheway, to catch this before full scale production, it is a good idea to run the parts through the reflow oven at standard temp, standard temp +10, standard temp +20 and standard temp +30

That combats a design that is on the limit

Cheers

Klaus

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