current multiplier

Feb 01, 2006 12 Replies

Here's an interesting problem, with what I hope you'll find to be an interesting solution. One can find nice, modest TEC controllers with current source outputs, attractive units with digital readouts and IEEE-488 interfaces, etc., available for low prices on eBay. I say modest, because these controllers might be able to provide only up to 4A max with a 4V compliance. It would be appealing to beef up these controllers to say 100W, or 10A at 10V, etc.



If a simple 2.5x current multiplier were available, then an ordinary power supply could provide the power, while the low-power unit provided computer control of the TEC- driven temperature and digital readouts.



Here's my candidate 2.5x current multiplier / booster:



. INPUT x2.5 current booster, 10A max out . CURRENT . o--, IRL2505 ,------o -- TEC ---o . | Q4 | . | |--' | . +-----+-----+-------||


Bet you could also do it with an opamp powered off the input. Or, given that it's probably inside a pid loop, why not just...

+------------- | d

--------+-----------g fet or bipolar | s | | r r | | gnd gnd

Which raises the idea of making a current mirror that *adds* to the input current, rather than wasting it in a resistor and replicating a copy of it. Yes, there is the compliance issue in this case.

John

Interesting idea--I like the common-base diff pair. I'm a little puzzled, though: Since your TEC controller is always going to be used closed-loop, why worry so much about accuracy in the booster?

For lower-current applications I usually use an unbalanced current mirror--connect the output transistor's collector to the supply, come in the input, and come out via the common emitters (the TL014 was my fave,

*sniff*). You could do this here too--a couple of 2N3055s, with 0.15 ohm and 0.10 ohm emitter resistors, and save a lot of power, with under a volt headroom loss.

Cheers,

Phil Hobbs

It's not very accurate, 2 to 3%, just enough so you can label it x 2.5, instead of "booster," without saying how much. A primary motivation for a semblance of accuracy is so the controller's digital meter still has meaning.

I agree, I used the TL014 in several of my low-power products, buying a few thousand, but still not enough to persuade TI to keep it. I think part of the problem was where to put it in the catalog so engineers would find it. I still have a few left, but they're too precious to use.

Yes, that was my first idea, but I figured a few more parts would give me that "semblance of accuracy," and also let me use a MOSFET, which is better suited for delivering power to a heatsink.

There's probably a good low-V opamp for the job. Its lower offset voltage would mean smaller resistors could be used.

. INPUT x2.5 current booster, 10A max out . CURRENT . o--, IRL2505 ,------o -- TEC ---o . | Q4 | . | |--' | . +--------+------||

Hello Win,

There are quite a few of those "too precious to use" products from unobtanium land. When the last order bell was clanging for the LH0063 high speed buffer I rushed to stock up on those. Plus some crosspoint switches that were vanishing around that time as well, never to be replaced by anything else. That prevented a lot of grief when I had to create a hi-Z test fixture for the HP3577.

In the same way I treasure a little stash of Ge diodes and transistors. It's just too easy to build sensitive passive RF detectors with these. No batteries that can leak.

Regards, Joerg

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I don't know which is better, a PNP or an NPN Darlington... (Note the change in opamp sign.)

. INPUT x2.5 current booster, 10A max out . CURRENT . o--, IRL2505 ,------o -- TEC ---o . | Q4 | . | |--' | . +--------+------||

Yep, It'll be unstable.

Since the ratio is not mission critical, why not just do an NPN Darlington mirror?

...Jim Thompson

| James E.Thompson, P.E. | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC\'s and Discrete Systems | manus | | Phoenix, Arizona Voice:(480)460-2350 | | | E-mail Address at Website Fax:(480)460-2142 | Brass Rat | | http://www.analog-innovations.com | 1962 | The harder you work the luckier you get.

Hmm, matched Darlington transistors...

. INPUT x2.5 current booster, . CURRENT 10A max out . o--, ,----+---o . | | | . +-----, | | . | | | | . \\| | |/ |/ . |---+---|----| TIP145 . V/| |\\V |\\V . | Q2 Q3 | | Q4 Iout = Iin 2 R1/R2 . | | | . R1 R2 R3 Q2-Q4 - matched Darlington . 0.125 0.1 0.1 R1-R3 - 5W stable WW 1% . | | | . o--+-----------+----+---o

I wonder if matched power NPNs wouldn't be better?

. INPUT x2.5 current booster, . CURRENT 10A max out . o--, ,-----+----+---o . | | | | . Rx | | | . | |/ | | . +---| Q1 | | . | |\\V | | . \\| | |/ |/ . |---+---|----| TIP35 . V/| |\\V |\\V Iout = Iin 2 R1/R2 . | Q2 Q3 | | Q4 . | | | Q1 - 100mA NPN . R1 R2 R3 Q2-Q4 - matched 5A NPN . 0.125 0.1 0.1 R1-R3 - 5W stable WW 1% . | | | . o--+-----------+----+---o

Perhaps resistor Rx would help stabilize the circuit, without bothering the input current source.

Thanks, - Win

There you go, Win, you're learning to be an I/C designer... 3 matched transistors and one "helper" ;-)

Split your stabilizing resistor and put some of it in the emitter of Q1.

...Jim Thompson

| James E.Thompson, P.E. | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC\'s and Discrete Systems | manus | | Phoenix, Arizona Voice:(480)460-2350 | | | E-mail Address at Website Fax:(480)460-2142 | Brass Rat | | http://www.analog-innovations.com | 1962 | The harder I work the luckier I get.

They made a pretty nice 5x current multiplier as well as a 4x mirror.

I even have some LH4009s--a very short-lived improved LH0063, sold in

1989-1990. Anyone remember the 1989 National Linear book that suddenly had all these hybrid devices that lasted a year or so before being discontinued? I'd love to know how that happened there--pretty counterintuitive to be bringing out a lot of hybrids at that late date.

Cheers,

Phil Hobbs

Hello Phil,

Maybe a management shake-up? Anyway, I learned a lesson in the 80's. If a component is almost too good to be true, it usually is. Haven't really been burned by it but seen enough others.

I do miss hybrids though. Designed quite a few.

Regards, Joerg

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Matched transistors maybe, but with severely mismatched operating temperatures, due to Vce mismatch. More parts are needed to complete the task and insure matched Vbe, allowing small lower-power Rs. There, this should do it.

. INPUT x3 current booster, . CURRENT 12A max out, 1.8V overhead . o-----, ,-----+----+----+---o . to 4A | | | | | . --> Rx | | | | . | |/ Q10 | | | . +-------| | | | . | |\\V | | | . \\| | |/ |/ |/ . |--+----+---|----|----| TIP35 . V/| | | |\\V |\\V |\\V . Q6 | | |/ | | | Q9 . | '--| Q1 | | | . | |\\V | | | . \\| | |/ |/ |/ . |-------+---|----|----| TIP35 . V/| |\\V |\\V |\\V Iout = Iin 3 R1/R2 . Q2 | Q3 | | Q4 | Q5 . | | | | Q1, Q10 - 400mA NPN . R1 R2 R3 R4 Q2-Q5 - matched 5A NPN . 0.10 0.1 0.1 0.1 Q6-Q9 - more 5A NPN . | | | | R1-R3 - 3W stable WW 1% . o------+---------------+----+----+---o

Hmm, it's not clear to me what would be going on there, why would that help?

Thanks, - Win

I've seen them oscillate due to capacitance on the emitter of the helper.

...Jim Thompson

| James E.Thompson, P.E. | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC\'s and Discrete Systems | manus | | Phoenix, Arizona Voice:(480)460-2350 | | | E-mail Address at Website Fax:(480)460-2142 | Brass Rat | | http://www.analog-innovations.com | 1962 | The harder I work the luckier I get.

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