We are intending to have a gas-filled tube made up for experimental purposes that has a coil sealed inside. The gas will be ionized with about 250VAC, via a rod down the center and a conformal external plate. The coil just sits inside, fed by a separate low voltage, high current signal.
Of course, we do not want the latter to be shorted by the plasma, so we are considering to use kynar insulated wire for the entire winding which will be brought out through the glass during manufacture
Does anyone here see any problems on a practical or fabrication level with this?
I assume the leads will be molded/passing through the glass envelope?
How do you plan on getting the Kynar wire molded in this with out it melting? Kynar at extrusion is ~ 550F to make it soft enough to apply FEP (teflon) is around 750F.
How much heat is going to be on this wire inside?
Kynar is not very adhesive so using a ported hole with sealer may be short lived before the gas leaks. I suppose chemicals have come a long ways these days, it may not be the case any more.
This is all about construction not operation concerns. Jamie
Hmm.. can you test the wire insulation under simulated conditions in a bell jar?
Best regards, Spehro Pefhany
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It appears that you actually don't want the coil to be in contact with the plasma. Only to create a magnetic field inside of the assembly. If so, can you locate the coil just outside the plasma tube and adjust the coil current so as to generate the requisite B field inside the slightly larger area?
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Good point. Glass melts beginning at 2500 F. Is there any wire insulation that will withstand this?
The coil will be placed in the center section of a tube and the ends sealed. It can be as far away from the torch as required. The problem is getting the wire OUT.
Does anyone have anything further on this ported hole approach?
Running the wire through the glass is the parlour trick. You can do it with tungsten wire, by heating the wire with a torch till it turns green, and then fusing it in the glass, or with Kovar wire.
Good luck running copper wire through glass without leaks.
Cheers
Phil Hobbs
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What if you essentially coat the wire with glass instead?
Something like a klein bottle? This would get you the separation of having the coil outside but allow plasma to be inside and out. It should not be difficult to make. You are effectively just coating the wire with glass.
It may be hard to visualize but think of having a glass coil(like some of the light bulbs you see) that is inside the vessel.
The added benefit is that you do not have to worry about leakage at the ends. You can also run multiple conductors through the coil if needed.
Close (and there are lower temperature glasses). Mineral insulated (MI). It's used in some process control applications because it will still function in extreme conditions such as a refinery fire. The outer shell could be something like Inconel.
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Best regards, Spehro Pefhany
--
"it's the network..." "The Journey is the reward"
speff@interlog.com Info for manufacturers: http://www.trexon.com
Embedded software/hardware/analog Info for designers: http://www.speff.com
--
"it's the network..." "The Journey is the reward"
speff@interlog.com Info for manufacturers: http://www.trexon.com
Embedded software/hardware/analog Info for designers: http://www.speff.com
Most tubes use steel(nickel plated) wire annealed to the glass to make the outside world connections. And I'm sure most tube guys will agree.
And yes the Kynar would melt.
Why don't you check with the Tube manufacturers? Like Xray tubes and such. It's a craft, and they would know best how to organize the inside such that it would work.
You might even be able to put a tube within a tube to isolate the winding.
You know what ,that's a good idea however, I think the thermo movements may crack the glass around it.
A double lined tube with only the center tube having the gas and seal is what's needed from what I can see. standard practices how tubes are assembled can be used here. Otherwise, since he wants it insulated, why would it need to be directly inside? Unless he is looking for a faster change ?
The whole unit can be made to plug into an octal base socket for example.
There is a process I've seen that I really don't understand why it was done that way. They made a coil inside a tube from miniature Fep coax. attached the centers to the feed through pins in the base of the glass. Filled the base of the glass with a sealer that covered the pins up to the center conductors insulation and over a bit, there by keeping it sealed from what ever they were putting in the rest of it. The shield was then pushed back down to the bottom after the first set harden and then a thin coat of the same sealer was applied to attach the braid to base with out it shorting to the center. I assume they may have done this to keep the shield from sliding around.. I didn't see what was in the rest of the tube.
That sounds hard. Can you use epoxy rather than glass to make a seal? And you've still have a potential leak path between the wire and insulation. Is the cell sealed or can you pump it out? What level of vacuum?
I suppose the question is: Must the plasma inside the coil be able to pass to the outside and vice versa? How much can the coil block the passage of plasma between these two regions?
What you have there is blocked at one end. Plasma that wants to get from the inside to the outside has to go around the end of the coil enclosure.
Spehro's condenser example leaves multiple paths between both regions along the length of the apparatus, with something live 50% blockage.
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Paul Hovnanian mailto:Paul@Hovnanian.com
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