Cockroft-Walton question.

I still haven't seen an example where this is actually done. In my application, I need a high voltage power supply in the kilovolt range that is portable (lightweight) and can run off DC batteries in the 30V range AND at the same time can put out hundreds of watts. The usual way of getting high voltage is to use a transformer and then perhaps use a CW doubler or tripler to ramp up the voltage. The problem is that transformer usually has a ferrite core and that makes it heavy. Ideally, I would want the power supply (exclusive of the battery) to weigh less than 1 gm for every 1 watt generated while producing kilovolts. I wanted to eliminate the transformer to save weight. So I thought I could use *many* stages in a CW alone to get the high voltage. However, the usual CW circuit is additive. So if I wanted 30,000V from 30V I would need 1,000 capacitors and associated diodes. Even using those flat disc capacitors, this would probably weigh more than just using a transformer. Therefore my question arose, is it possible instead to feed one CW multiplier into another *multiplying* the voltage with each repetition?

Bob Clark

Reply to
rgregoryclark
Loading thread data ...

(1) Guy Macon couldn't locate his asshole with both hands and a flashlight. His 2-3 year job cycles prove that ;-)

(2) It is NOT possible to feed one CW into another.

(3) "hundreds of watts" forces you to use a transformer.

...Jim Thompson

--
|  James E.Thompson, P.E.                           |    mens     |
|  Analog Innovations, Inc.                         |     et      |
|  Analog/Mixed-Signal ASIC\'s and Discrete Systems  |    manus    |
|  Phoenix, Arizona            Voice:(480)460-2350  |             |
|  E-mail Address at Website     Fax:(480)460-2142  |  Brass Rat  |
|       http://www.analog-innovations.com           |    1962     |
             
I love to cook with wine.      Sometimes I even put it in the food.
Reply to
Jim Thompson

For what purpose?

...Jim Thompson

-- | James E.Thompson, P.E. | mens | | Analog Innovations, Inc. | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | Phoenix, Arizona Voice:(480)460-2350 | | | E-mail Address at Website Fax:(480)460-2142 | Brass Rat | |

formatting link
| 1962 | I love to cook with wine. Sometimes I even put it in the food.

Reply to
Jim Thompson

With that damn transformer, of course. ;-D

--
Cheers!
Rich
 ------
 "Look out for yourself -- or they\'ll pee on your grave."
   -- Louis B. Mayer
 "The reason so many people showed up at Louis B. Mayer\'s funeral was
  because they wanted to make sure he was dead."
   -- Samuel Goldwyn
Reply to
Rich The Newsgroup Wacko

I agree completely. Fortunately, with sufficient skill, you can run a small, light resonant transformer at a high frequency and do far better than any C-W circuit. I suggest you look into that approach.

For how long a time period do you need to continuously supply 100s of watts of these kVs, and with what duty cycle? More detail, please.

--
 Thanks,
    - Win
Reply to
Winfield Hill

Marx generators usually use spark gaps, but they're still additive per stage. There's a neat megavolt Marx out at Livermore that uses laser-triggered spark gaps and water-filled clear plastic tubes as the charging resistors.

John

Reply to
John Larkin

Your mention of the ripple brings to mind another question. The ripple means there would be a more or less sine wave pattern about an average DC voltage on the output. Is there any way to shift down this sine wave so that the voltage will be AC? I was thinking since we already have this varying voltage in the output it would be nice if we could use it to create the AC we need to feed into the next CW. I know we can just put another DC to AC inverter on the output, but I was wondering if there might be an easier way given the output is already varying.

Bob Clark

Reply to
rgregoryclark

The circuit that I described as a theoretical possibility that isn't used, only to discover that someone was using it, actuall does multiply.

Consider a bog-standard Cockroft-Walton voltage multiplier that has a DC-to-AC inverter on the front end, and enough levels to get a nice

10X increase from the DC in to the DC out. 10X increase from start to finish.

Now take that 10X DC out and use it to feed another bog-standard Cockroft-Walton voltage multiplier that has a DC-to-AC inverter on the front end, and enough levels to get a nice 10X increase from the DC in to the DC out.

100X increase from start to finish. Add another, it's 1000X increase from start to finish.

The downside is that doing this throws away the main advantage of the Cockroft-Walton configuration; that no component is subjected to more than a small fraction of the output voltage. A regular Cockroft-Walton can go as high as you want.

(I am still amazed that anyone would do it that way given the many alternative topologies that seem, on the face of things, to be better choices.)

Reply to
Guy Macon

You are off by a factor of two. The nominal output voltage (no load) assuming perfect parts is *twice* the peak input voltage multiplied by the number of stages.

I have never seen the topology I described above either, but Winfield says that he uses it, so obviously my experience isn't broad enough to have ran into it in practice or read any literature on it. It does indeed multiply, so from a voltage standpoint you can use three copies of a Cockroft-Walton voltage multiplier with a DC-to-AC inverter on the front end, and enough stages to get a nice 10X increase from each copy. That's 30 to 40 capacitors and associated diodes, plus whatever parts you need to make the 3 DC-AC inverters.

That "hundreds of watts" specification concerns me. Cockroft-Walton voltage multipliers aren't all that good at putting out current. Here is how to figure your currentL

Let's look at a single Cockroft-Walton voltage multiplier that with a DC-to-AC inverter on the front end.

Start with the oversimplified model of the nominal output voltage being twice the peak input voltage multiplied by the number of stages,

Now reduce it by the number of diode drops you have.

Now figure the voltage drop;

Edrop = I1oad /(f*C)*(2/3*n^3+n^2/2-n/6)

Edrop = voltage drop Iload = load current f = frequency C = capacitance n = number of stages.

Now figure the ripple; Assume all capacitances are equal.

Eripple = Iload/(f*C)*n*(n+1)/2

You can reduce the ripple by making the capacitors smaller at the top and larger at the bottom: C1,C2=10*C C3,C4=9C, etc. This gives you;

Eripple = Iload/(f*C)

As you can see, you want to keep that frequency as high as you can before the switching losses start kicking in. I have had good results with starting at a low frequency and ramping the frequency up - sort of a poor man's soft start.

(Disclaimer: I am away from my reference books and I don't have the above equations memorized, so I snagged them off the web. Make sure they are right before actually building anything.)

--
Guy Macon
Reply to
Guy Macon

What about a spark gap?

Thomas

Reply to
Zak

Make DC into AC, or more accurately, into pulsed DC. But I have a feeling at least half the voltage gets lost doing this. And will spark gaps scale indefinitely in voltage? Probably not.

Thomas

Reply to
Zak

...

...

Yes, no argument there, but the problem is, you misunderstood what Winfield Hill said. In the post you refer to (

formatting link
), W.H. quoted you as saying " The reason you don't even see a two stage system in practice is that there is a much better way to do it; use a step-up transformer to drive your first stage with a higher AC voltage." His reply ("That's silly, and it's wrong. You often see them, and I often use them, for example. Frequently it's inconvenient to get a higher-voltage transformer.") referred to using multi-stage CW, *not* to having "output of a CW voltage doubler lead into the input of a another doubler" as rgregorycl suggested at start of thread.

-jiw

. WH replied (more or less) "I've used that" meaning multistage CW, not multiple ladders/inverters.

Reply to
James Waldby

The purpose is make a self-contained power unit for a lifter:

Experiment 14 (21/03/03)- 100g payload lifter.

formatting link

The power units used so far are heavy and have to be left on the ground, the power being delivered to the craft through wires. The best ratio of weight lifted to power required so far has been about 1 gm lifted to 1 watt of power, as in that example by Blaze Labs. In this example the payload weight is 100 gm, with total weight about

200 gm. On the page you see the voltage required is 46 KV and the power required 202 watts. So you would need both the battery and power supply total to be the 100 gm payload weight while putting out 46 KV and 202 watts. Here is a link to some lithium battery specifications:

Thunder Power Li-Poly Batteries.

formatting link

When you calculate the watt-hours they can put out by multiplying the mAh given (milliamp-hours) by the voltage and compare that to the given weight, you see the weight in grams is about 6 times the watt-hours. Then assuming the best lifter takes about 1 watt to lift 1 gram, you see lifting the battery alone without considering the weight of the power supply or the lifter body, could only work for 1/6th of an hour,

10 minutes. Adding in the power supply and lifter weight makes this even less. Still finding a self-contained power unit for a lifter would be important as a proof-of-concept even if it lasts only for minutes.

Bob Clark

Reply to
rgregoryclark

You didn't read very carefully. I specifically characterized as "silly" your assertion that multistage Cockroft-Walton voltage multipliers are not useful, because one should simply start with higher-voltage transformers. "The reason you don't even see a two stage system in practice is that there is a much better way to do it; use a step-up transformer to drive your first stage with a higher AC voltage."

If you will recall, I went into some detail in several posts as to why I thought this was wrong. "Frequently it's inconvenient to get a higher-voltage transformer. For example, check the meager HV offerings from Signal Transformer. ..." As it happens, the poor availabilty of small off-the-shelf ac-line transformers in the 250V to 2kV region is one of my pet peeves, and the subject of a continuing search. Suggestions by some that I use neon-sign transformers doesn't help me. Don Klipstein's suggestion of an oil-burner ignition transformer may be helpful for some apps, at least they're small.

Yep, here we go, another wrong characterization.

--
 Thanks,
    - Win
Reply to
Winfield Hill

1 gram lift per watt! The things PhD's do to amuse themselves!

...Jim Thompson

--
|  James E.Thompson, P.E.                           |    mens     |
|  Analog Innovations, Inc.                         |     et      |
|  Analog/Mixed-Signal ASIC\'s and Discrete Systems  |    manus    |
|  Phoenix, Arizona            Voice:(480)460-2350  |             |
|  E-mail Address at Website     Fax:(480)460-2142  |  Brass Rat  |
|       http://www.analog-innovations.com           |    1962     |
             
I love to cook with wine.      Sometimes I even put it in the food.
Reply to
Jim Thompson

That doesn't make sense. I desribed multiple ladders/inverters and said that you don't don't see them. I was quite specific and went into detail about how using a lot of ladders requires inverters that can take the HV, and that even a two-ladder design isn't as good as a design with a transformer in it. Winfield went out of his way to call me silly and wrong in a direct reply to that specific claim, and he did it twice. Why would he do such a thing if what I described really wasn't used in practice and he was talking about multistage CW? That makes no sense. I can only conclude that I was wrong about multiple ladders/inverters not being used in practice. Winfield's comments make no sense in any other context.

Reply to
Guy Macon

Not hardly. It has a "stepping" waveform.

...Jim Thompson

--
|  James E.Thompson, P.E.                           |    mens     |
|  Analog Innovations, Inc.                         |     et      |
|  Analog/Mixed-Signal ASIC\'s and Discrete Systems  |    manus    |
|  Phoenix, Arizona            Voice:(480)460-2350  |             |
|  E-mail Address at Website     Fax:(480)460-2142  |  Brass Rat  |
|       http://www.analog-innovations.com           |    1962     |
             
I love to cook with wine.      Sometimes I even put it in the food.
Reply to
Jim Thompson

It sounds like he wants to take an "Ionic Breeze" and operate it sideways. ;-)

Cheers! Rich

Reply to
Rich Grise

Come on, Guy, get over yourself. Personally, I'd be honored and star-struck if the likes of Win Hill thought enough of something I said to bother to call it silly. Albeit, I do sometimes aspire to silliness. ;-)

Cheers! Rich

Reply to
Rich Grise

Ozone doesn't turn water into nitric acid, does it? You're probably thinking of oxides of nitrogen, which, admittedly, probably also get generated by the arc - lightning supposedly "fixes" nitrogen, which is good for the plants, or so I've been told.

But I would have no qualms whatever about bubbling plain ozone through water - it dissolves about as well as O2 does, AFAIK, and sterilizes better than chlorine, and doesn't hang around the way chlorine does.

formatting link

Cheers! Rich

Reply to
Rich Grise

ElectronDepot website is not affiliated with any of the manufacturers or service providers discussed here. All logos and trade names are the property of their respective owners.