On 7/15/2019 1:17 AM, Jan Panteltje wrote:
I don't recall why, but we ran our transducers at anti-resonance, as I said my boss was in acoustics from the start, did navy soar, several ultrasonic companies, one time said he took a job just to find out if the people in the company knew what he knew. He even specified how to pole his ceramics. (all above me). It seems driving at anti-resonance might have been something about the beam shape, but I could be wrong, he held some things secret. After tuning out the capacitance we were left with about 20 ohms of resistance to drive. He built the transducers, had a hot plate and pneumatic press to apply pressure while the epoxy cured under heat. I recall he used a sheet conductive epoxy 0.004" thick, but always said the gauze in the sheet reduced the efficiency of his transducers. We sorted the ceramics to find what he expected to be the best, had a lot of duds, then when he built the transducer we tested it's efficiency. If it was not over 80%, he would build another. Don't remember his cutoff, just know it was over 80%. I don't recall if you are in the states, if you are, and want to experiment with a high frequency ceramic I could send you a couple. My email is good. You would need to bond it to an aluminum plate, and build the amp to drive it. I think I have some ceramics to build 660kHz and some 440kHz transducers. I don't know the numbers, but it has to do with the speed of sound in the aluminum and the thickness of it and the ceramic and 1/2 waves. I do recall the ceramics we built 660kHz transducers with had a resonance at about 1.2MHz and after bonding to 1/16" aluminum it dropped to 660kHz. I don't recall the aluminum thickness for the 440kHz transducer faceplate. When the boss quit, he left everything in the building, I knew the landlord and bought a lot of it cheap just because he was throwing it out. I wish I gotten there sooner, I missed some stuff I wanted. I tried to get the boss to write a book before he died, he didn't and he did pass. Let me know if you want ceramics.
Mikek
BTW, here's a link to some pictures of how we cooled the transducer while allowing the solution to avoid contamination from the aluminum faceplate. Transducer housing is 4" in diameter.