Calling all mechanical wizards

May 13, 2009 44 Replies

for garage doors they exploit the spring constant, it takes little force to to hold a door that is already up, as it's mostly supported by the tracks (if panel tilt) or axle (if roller) while one that is down is supported mostly by the spring.

It's nowhere near constant, lossen the axle and measure the torque with the door up, and with the door down. (use a pipe wrench to grip the axle)

The garage door thing has to have a force-distance curve that matches the varying load. But a similar mechanism, a torsion spring driving a tapered shaft driving a cable, could be made to have a constant force, or practically any reasonable force-payout curve. A torsion spring driving a drum feeding out a cable could be made nearly constant over some decent range.

John

Look at a tape measure; it is curved along its length; combine that with another built-in curl to make naturally it wind up. I understand that the unwinding force is constant (due to that first curve).

Another dirty trick is to use a lead weight and a pulley..

A spring alone won't do it. The clever clockmaker's invention was the "fusee" - coupling the spring drum via a chain wound around a conical spiral pulley. As the spring unwound and the torque decreased, the chain pulled on an increasing diameter, resulting in near constant torque. Usually only found in high-end chronometers, but I have an antique pocket watch that has a fusee.

"Electricity is of two kinds, positive and negative. The difference is, I presume, that one comes a little more expensive, but is more durable; the other is a cheaper thing, but the moths get into it." (Stephen Leacock)

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