0.031" Thick FR4 PCB

I'm considering using a 0.031" thick FR4 PCB for my next design. What has been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

Thanks,

Darol Klawetter

Reply to
Darol Klawetter
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your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

No problems here.

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John Larkin Highland Technology, Inc

jlarkin at highlandtechnology dot com

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Precision electronic instrumentation Picosecond-resolution Digital Delay and Pulse generators Custom laser drivers and controllers Photonics and fiberoptic TTL data links VME thermocouple, LVDT, synchro acquisition and simulation

Reply to
John Larkin

your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

Have done 0.02" (2-layer) with no problems.

If your 0.031" board has more than 4 layers it might be an issue.

Reply to
Spehro Pefhany

been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

I'm planning on 6 layers. Stackup is as followins

1 oz Cu 1 Sheet 106, 1 Sheet 1080 1 oz Cu 0.005" Core 1 oz Cu 1 Sheet 106, 1 Sheet 1080 1 oz Cu 0.005" Core 1 oz Cu 1 Sheet 106, 1 Sheet 1080 1 oz Cu
Reply to
Darol Klawetter

your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

That's a nice size but one time we got carried away and forgot to check the rail specs a extruded aluminum chassis's we had already purchased, had to machine them a little to get the boards in.

If you don't have any problem there then thickness shouldn't a factor.

We visited a tyco facility once, watched them do some 64 layer boards but I guess that isn't the limit, but it sure was interesting to say the least.

Jamie

Reply to
Jamie

as been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

we do 10 layers in ~1.5mm (~0.06")

board thickness put a limit on via and hole sizes, thicker board and the holes need to be bigger

-Lasse

Reply to
langwadt

been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

Yep. That's the reason we're starting to go to less than 1.5mm (1mm, IIRC) boards; can't do the vias on .5mm BGAs. Don't know that we're going to actually do any products with .5mm BGAs but we need them for prototypes.

Reply to
krw

t has been your experience with 0.031" PCBs? Have you had durability proble ms? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

o

ccould do blind/burried vias, the problem is plating deep a shallow hole, vias that only go through part of the stack shouldn't have that problem

or maybe via in pad will work

-Lasse

Reply to
langwadt

your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

I have used PCB material down to 14 mils with no problems. Then again,what i used was equivalent to Getek (Megtron). To 200C no sweat.

Reply to
Robert Baer

We ordered some FR5/G11 recently and it was a task to get it here in the states in small quantity. But we did manage to get

3/16" thick and sure works well for HV plus structural strength:)

Jamie

Reply to
Jamie

"Jamie" wrote in message news:3qims.20003$ snipped-for-privacy@newsfe13.iad...

Some day I might build a particularly high performance planar transformer, using a PCB stack thicker than it is wide.

A number of manufacturers are offering "heavy copper" these days (> 10 oz.), pretty cool.

Tim

--
Deep Friar: a very philosophical monk. 
Website: http://webpages.charter.net/dawill/tmoranwms
Reply to
Tim Williams

has been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

We do some of that, but it's expensive and I don't know if the process is qualified for production. OTOH, thin boards have their own set of problems.

No, that doesn't solve the l/w limit on vias.

Reply to
krw

been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

I've seen 1 and 2 mil FR4. It makes a pretty nice flex circuit, better than kapton in many ways.

Reply to
krw

What has been your experience with 0.031" PCBs? Have you had durability pro blems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

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it doesn't solve the l/w limit, but it may be possible to route with the bigger vias when you have the vias in the pad and don't need to fit them between the pads

-Lasse

Reply to
langwadt

your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

The only issue I had was with small panelized boards. The panel was scored but the gorilla that separated them managed to induce invisible cracks in ceramic caps near the edges. On the next run I re scored the boards and separated them without flexing.

--
Boris
Reply to
Boris Mohar

been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

At the PPoE they had problems with traces cracking after panel separation. The solution was deeper scoring and larger mouse bites. Make sure there is a decent setback for any planes or signal traces, as well.

Reply to
krw

has been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

Yes, I see your point, but the via then has to be plugged - even more expense.

Reply to
krw

been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

How about snapping them over the edge of some 'Die Knife', like they use to make cuts in cardboard boxes? It comes in long strips and is sheared to length, then a thin router bit cuts a groove into plywood to hold it. A rubber mallet is used to tap it into place. Ad an adjustable backstop with a lip to keep the board level will help you align the score on the sharp edge & snap it off without spreading all the stress through the boards.

I don't have any scraps left, but any company that makes the dies for cutting cardboard boxes will have some. A lot of box companies do it in house. Every plant I was ever in had the tools & supplies to make & repair the dies.

Reply to
Michael A. Terrell

been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

Eventually the impedances get to be impossible. If the dielectrics are thin enough, you can't fab a 50 ohm trace any more.

--

John Larkin                  Highland Technology Inc 
www.highlandtechnology.com   jlarkin at highlandtechnology dot com    

Precision electronic instrumentation 
Picosecond-resolution Digital Delay and Pulse generators 
Custom timing and laser controllers 
Photonics and fiberoptic TTL data links 
VME  analog, thermocouple, LVDT, synchro, tachometer 
Multichannel arbitrary waveform generators
Reply to
John Larkin

snipped-for-privacy@att.bizzz a écrit :

been your experience with 0.031" PCBs? Have you had durability problems? Did it complicate manufacturing? My PCB will be roughly 3" x 3".

I have a small board (8mm dia) that's top&bottom stuffed with 0402,

0201, uBGA,... and we also needed some accuracy on the max board diameter.

Usual separation was... scary, at least, so we ended to laser cut them: fast, accurate, no strain. What's more to be desired? Ah, yes, low cost...

--
Thanks, 
Fred.
Reply to
Fred Bartoli

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