We have a problem with one of our circuit board vendors who applied solder mask to the gold fingers on a lot of 100 boards. Naturally, the 100 boards were built up and the problem wasn't discovered until test. Does anyone know of a way to remove it without losing the gold on the fingers? Solvent or ??
If you mean that green varnish type solder resist, you could try Nitromors paint stripper otherwise a possibly more difficult to track down solution is Oxley Developments Resin Dissolver. A company I worked for years ago used this stuff to dissolve thermosetting bonding mats used to stick ultrasonic transducers to the bottom of cleaning tanks - you don't want to soak PCBs in it though, it'll dissolve them as well!
Hold on though - cant the PCB firm tell you what'll shift it?!
If it is the dark green probimer you have a major problem. It is usually applied and lightly dried in an oven at low temperature. After exposure to UV it is developed to remove the unwanted resist and then baked at a high temperature. After the high temperature bake its bloody difficult to remove. ( I dont know of any solvent that works without board damage at this point, although I am not saying there is not one) The only way that I know of would be scraping or bead blasting which obviously is going to result in some loss of plating.
Agreed. The only thing I've seen able to remove solder mask is the electrolyte from leaking caps, and that destroys the copper. And it does it from the inside as it is under it, doesn't matter what you plate it with.
Grind it off, or maybe since it is liable to be quite flat, mill it off with a milling machine.
I tried acetone and strong caustic soda solution, the stuff doesn't budge.
Assuming chemical is useless, and physical is likely to wreck the bits you want, try optical.
An IR pulsed laser should be a good match for absorption by dark green, and the gold will reflect it, as will the copper, and the partial trasparency of the substrate should dissipate safely what isn't absorbed by the resist layer.
In order of rising price (and general butchness) try hair removal lasers, tattoo removal lasers, and stone cleaning lasers. Take care not to angle the thing such that it can reflect off gold or copper right back up the waveguide, as that will likely damage or even instantly destroy the laser cavity, especially if it's a direct-from-diode sort of pulsed laser.
Mechanical means are going to have an impact on the plating, so (unless the pulsed-laser trick works) I suspect you're stuck with chemical attack.
Dumb question #1: Seeing your board-fab botched their bit, have you tried actually asking them WTF the stuff is, and then talking to an industrial chemist?
Tetramethylguanidine might do the trick. I've used it in decapsulating plastic encapsulated electronic devices. It really stinks and you need a hood to use it.
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