Repairing pc traces on a multi-layered board.

The pc board is from a Korg piano. The model number is C-56M. Schematic is here.

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The relevant pages of the service manual are page 30 for the pc board view and page 121 for the schematic.

Photo of the board I'm fixing is here.

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The problem is that all of the 10uF 10v caps are bad. I've removed them and replaced them with through-hole capacitors. Due to the damage caused by the leaking electrolyte, I was forced to be creative in finding working paths in the circuit that were still usable. There is one spot I got stuck. Looking at the photo, you will see a 5 pin connector which connects the volume control on the top of the piano to this circuit board. There is no continuity between the left and right output caps to the connector. I've made a trail of red dots in the photo where the connections are supposed to be. The dots do not represent a specific physical path but are there for clarity. The way the signal path connects to the two pins are from the negative sides of C116 and C117. (page 121 in the service manual) and then through the two through-hole connections adjacent to the capacitors. Is it possible to solder jumper wires from the capacitors to the through-hole connectors (highlighted by arrows)?

Thanks for your reply.

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David Farber 
Los Osos, CA
Reply to
David Farber
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Why can't you just run the wire from the cap to the connector?

Reply to
mike

Hi Mike,

I wanted to avoid running wires from the top of the board to the bottom. If you meant running wires directly to the connector, those terminals are used when the cable from the volume control gets plugged in. If you meant anything else, I'm not sure what you meant. :-)

Thanks for your reply.

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David Farber 
Los Osos, CA
Reply to
David Farber

so drill a hole through a blank part of the pcb to pass the jumper wire

Reply to
N_Cook

You could prize off the plastic connector housing off the pins, and solder thin wires from that to the capacitors, then put it back again.

Gareth.

Hi Gareth,

Good suggestion but I was still wondering if a wire can be soldered to those circular through-hole connectors.

Thanks for your reply.

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David Farber 
Los Osos, CA
Reply to
David Farber

... Is it possible to solder jumper wires from the

Multi-layer board - you have no idea where the traces are running so drilling a hole is not be a good idea, unless the board is translucent enough that you can see the inner layers that is.

John :-#(#

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Reply to
John Robertson

My Bad. When you said thru-hole caps, I made the wrong assumption. There's no reason you can't solder to the feedthrus. Be aware that they're not very robust. If the hole is big enough, stick a tiny wire thru for the connection. I use solid wire-wrap wire for such things, but a strand from a stranded wire can work.

If there are only 2 layers, you could ream the hole if necessary If there are inner layers, you will break some other internal connection.

Another issue is that if the corrosive stuff from the caps ate the connection, there may be other issues to follow.

I fixed a TEK scope once where the cap goo ate feedthrus for some distance around the caps. Finding where to bridge the gaps was challenging without schematics.

The goo is difficult to clean off, but if you don't do it thoroughly, you'll be fixing it again later. It gets under the SMT chips. Alternating simple-green and alcohol and a toothbrush a few times should take care of it.

I'm far too lazy to decipher the manual. If the caps go other places, you can bridge to there instead of the connector.

Reply to
mike

I just repaired a Snap-On Modis OBDII scanner in this manner. This is a mu lti-layer board, but fortunately the liquid damage was limited to a top to bottom connection, not an internal one.

Years ago I was given a roll of transformer wire, which is very thin and la cquer coated. This will snake into very small plated through holes and it did perfectly in the scanner. If the scanner were a double layer board, it would have been simple enough to drill a small hole next to the dead feed through, but on a multi layer, that's out of the question. Transformer wir e is ideal for pushing through a blackened feed through. Single strands fr om stranded wire is certainly thin enough, but it won't have the stiffness to push through most plated through holes.

Reply to
John-Del

I decided to take some fine gauge wires and run them around the side of the board to get to the other side. It wasn't the most elegant fix but it corrected the problem.

Thanks for your reply.

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David Farber 
Los Osos, CA
Reply to
David Farber

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