Wire Harness Tester

Jun 23, 2006 1 Replies

I am interested in designing/building a simple wire harness tester. The device would be capable of testing harnesses w/ up to 20 conductors. Check for continuity between intended nets as well as mis-wires to unintended nets. I would like to use it as a building aid that would indicate to the harness fabricator they connected to the correct net, or to the incorrect net in real-time (as opposed to checking after the assembly operation).



I realize there are commercial versions of what I've described. However, they are somewhat costly (> $600 each) when considering the number of assembly stations I wish to deploy these to.



Any ideas?



stick bidirectional I/O on every connector link it to a microcontroller that cycles through the nets powering one end each one up in turn and checking that the other pins of that net also go hot.

Bye. Jasen

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