Repair job bounce

Hi to all my loyal followers,

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The term "bounce" is applied when an item that has been recently repaired is brought back for a similar or repeat failure.

Mostly it's a false alarm, a new problem or just once in a while the same failure involving the new parts. This is the worst scenario and for me very rare.

One that comes to mind was a MusicMan hybrid guitar amp - the RD50. The circuit is all solid state except for a pair of 6L6GC tubes for output.

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One came to me with the input op-amp ( IC1) having it's output stuck to a DC rail. Fitted a new TL072 and away it went, good as new. Unusual failure, but shit happens sometimes.

It was back in a week with the new IC blown, just like before.

Another TL072 fixed it again, but I smelt a big fat rat.

Since the op-amp interfaced with the external world of musicians and their assorted paraphernalia - it must had failed due to abuse, twice.

But what exactly ? To stop the nonsense, I fitted 1N4148 diodes from pin 3 to each rail as a precaution. Walter C. Jung's "IC Op-Amp Cookbook " gave support for fact that such inputs were vulnerable.

The customer was not happy, he insisted on speaking with me and was very aggressive. I had understood he was a school teacher but it turned out he was in fact a *Taekwando* instructor !!

He expected the new repair to be covered by warranty, but I was not budging.

He insisted that guitar amps were built very tough to take all sorts of abuse.

I assured him he was mistaken: "I make my living because that's not true" - I stated firmly.

After extracting a few details from him, it all became clear.

Any guess what seemingly innocent act he had performed done, twice ?

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Question 2:

The same amp has a shameful design problem with the output stage.

Wilful stupidity.

Bet nobody gets it.

.... Phil

Reply to
Phil Allison
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He was running line-level signal from a mixer into the input, had the line out from the amp connected to the same mixer, and accidentally routed the output directly to the input

Reply to
bitrex

** Very devious thinking there.

The actual scenario is quite simple and what many musos do all the time.

Guitarists that is ...

..... Phil

Reply to
Phil Allison

Related to some kind of distortion or effect box before the input, like maybe one of those tube compressor/limiters that have a transformer coupled output and put out a hot signal. Or running the guitar into a mic preamp first and using similar output stage.

Reply to
bitrex

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** Normal use, no unusual devices and something he had done many times.

..... Phil

Reply to
Phil Allison

Smashed his guitar on the amp on stage of course trying to be Jimi Hendrix

Reply to
boB

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** Might have felt like hitting me with his guitar though.

When I explained it was a very clear case of input overload damage that I had done a mod to prevent in future, he asked rudely:

" Why didn't you do the mod the first time ? "

As if.

..... Phil

..... Phil

Reply to
Phil Allison

Bit strange - you say the circuit is all solid state except for the

6L6GC output tubes. But the schematic shows a 12AX7 is used too (V1). What is odd is that the pin-outs at the bottom right of the diagram show only the 6L6GC base connections. The 12AX7 base connections aren't mentioned. Probably just a simple omission.
--

Jeff
Reply to
Jeff Layman

I hope you tell us the answers later...

Reply to
TTman

Some remarks, not necessarily what you were looking for:

Pulling both speaker outputs leaves no line out signal.

Running with open output may cause 6L6 internal flash over. If that reaches g1, Q3/Q4 will suffer.

The 75K/680E dividers before Q3/A4 may not bias them properly into class AB. It depends on the 6L6 characteristics.

The D16,D17 diodes will lower the max reverse Vbe but hardly to a safe value. And they overload the TL072, shifting it's operation point causing distortion. Maybe a selling point for guitar amps...

Arie

Reply to
Arie de Muynck

------------------------ Phil Allis>

** Of course, it's not safe to run a tube amp with no load.

** Can be fatal for any tube amp.

** Q3 & Q4 are special selected devices from Motorola.

SJE = special type.

Bias is within limits with them installed.

D16 and D17 temp compensate the bias.

** No, Q3 & Q4 have low input impedances due to NFB.

The TL072 cannot produce more than sufficient drive.

** Not before the 6L6 tubes are square waving.

You are miles off.

..... Phil

Reply to
Phil Allison

Played 'loud' with the amp turned off.

Cheers

--
Clive
Reply to
Clive Arthur

----------------- Phil Allis> >

** Not the cause

You have to what made the TL072 fail.

.... Phil

Reply to
Phil Allison

No, it isn't The 'S' prefix is how Motorola marked house numbered parts for customers. Motorola quit making transistors, two decades ago. They may or may not have been screened at the factory. There are several reasons for Ho use Numbering. One is to reduce employee theft, and another is to prevent w arranty fraud.

Their Semiconductor products were spun off into ON Semiconductor in 1999.

In another thread you made a comment about ';an old HP Curve Tracer. They n ever built any for sale. If you do some research they built one and only on e for use in house by one engineer. Only one unit. It wasn't until they bec ame Agilent that they started producing equipment to test semiconductors on the production line.

Reply to
Michael Terrell

The guitarist follows this ritual first, before the smashup:

  1. power on the amp
  2. turn the amp gain all the way up
  3. turn the guitar gain all the way up
  4. stand in front of the speaker and face it
  5. plug the guitar into the live amp
  6. turn the gain down a smidge to stop the shrieking feedback
  7. if U1's still alive tune the guitar otherwise exit the ritual
  8. strum the A chord
  9. strum the D chord
  10. strum the E chord
  11. play an ascending arpeggio
  12. play a descending arpeggio
  13. pick through the first few bars of "Stairway to Heaven" a few times
  14. Go back to standing in front of the amp and face it to create the shrieking feedback necessary for a Hendrix state of mind.
  15. play a rough rendition of the "Star Spangled Banner" once

Thank you, 73,

--
Don Kuenz KB7RPU 
There was a young lady named Bright Whose speed was far faster than light; 
She set out one day In a relative way And returned on the previous night.
Reply to
Don Kuenz, KB7RPU

never built any for sale. If you do some research they built one and only one for use in house by one engineer. Only one unit. It wasn't until they b ecame Agilent that they started producing equipment to test semiconductors on the production line.

I used to have a Marconi badged sig gen that Marconi never made. It turned out to be some other mfr they had rebadged, then their evaluation rejected. It was afaik a 1 off.

NT

Reply to
tabbypurr

The feedback around the output transformer back to IC4 is DC coupled, the line out jack is DC coupled too, and if the line out jack is connected and there's a DC offset/ground potential difference on whatever you plug it into you get a big DC offset at the output of both the IC-4 drivers

Reply to
bitrex

DC offset at IC4 outputs won't couple through the capacitors to do harm.

How are you going to get DC offset across the transformer exactly?

I think a problem is the shorted output transformer when no speaker plugs are in will also short out the feedback so if there is any input the amplifier will try its very hardest to amplify it.

piglet

Reply to
piglet

Are D16 and D17 shown right way in that drawing?

piglet

Reply to
piglet

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** ROTFL !!

..... Phil

Reply to
Phil Allison

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