OT: Lead Acid Float Charger

On Fri, 01 Apr 2016 20:15:07 -0700, John Larkin Gave us:

Some that are taken to zero cannot be recovered, and that is actually usually the case. Deep cycle marine, etc. batteries are more tolerant.

But for the most part, one should not allow it to happen.

Reply to
DecadentLinuxUserNumeroUno
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It isn't designed for zero volts detection. It is designed to prevent some fool from connecting it backwards, and causing the battery to boil over or even explode. Have you ever seen the damage cause by a battery explosion under the hood of a car? I have. You can't flush all of the acid out, so over time it cause a lot of rust, and it weakens the steel, if it is in contact for very long.

Early car battery chargers were just a light bulb in series with a rectifier that was lugged into a 110 volt outlet. No protection from electrocution, at all. They were quickly removed from the market, because they caused a lot of battery damage, and injured enough people to be declared unsafe. My battery charger is home brewed. I bought a new surplus battery eliminator for motorhome, and a 10A variac. I mounted them into the aluminum case that was from a scrapped W.W.II RADAR receiver. I built it while I was in in high school, and it is still working, over 45 years later. I can set it to any initial charge current, and I can plug it into a timer if I won't be right there while it charges. It isn't pretty, but it is very reliable.

Reply to
Michael A. Terrell

The parts-store electronic chargers are switchmode and reverse protected. And current limited. And won't put current into a dead battery. That has to be by design, which could be deliberate design or very stupid design.

--

John Larkin         Highland Technology, Inc 

lunatic fringe electronics
Reply to
John Larkin

I didn't discharge the battery on purpose.

It worked fine for another year, when I sold the car.

--

John Larkin         Highland Technology, Inc 

lunatic fringe electronics
Reply to
John Larkin

Den 30/03/2016 kl. 22.07 skrev Jim Thompson:

The best charger is this:

CTEK Battery Chargers Are Trusted by Top Brands:

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But be very careful when connecting a power source to your car. The car electronics do not like power glitches.

The foreign accumulator should be activated "slowly with e.g. Power MOSFETs.

How about a home made Jumpstart accumulator consisting of four M1A 3,2Ah A123system cells with heavy duty wires and connectors?:

A123 Worlds Smallest VS. "Strongest" 12V Jumpstart battery:

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"Wrong question?"

Choose LiFePO4-accumulators instead with UnderVoltage-cut-off - I admit that they are expensive:

Mar 24, 2014, NEC to buy A123 battery systems unit from China's Wanxiang:

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60Ah:
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Bases in USA:

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A123Systems - this is for the M1-cell:

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Quote: "...Curent test projecting excellent calendar life: 17% impedance growth and 23% capacity loss in 15 [fifteen!] years at 100% SOC, 60 deg. C..."

September 2008, Phenomenal positive revealing Sandia-test:

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Quote: "... Test results have indicated that the LiFeBatt battery technology can function up to a 10C discharge rate with minimal energy loss compared to the 1 h discharged rate (1C). ... The majority of the capacity loss occurred during the initial [!] 2,000 cycles, so it is projected that the LiFeBatt should PSOC cycle well beyond 8,394 cycles with less than 20% capacity loss. ..."
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Quote: "... [See graph pdf-page 23]

..."

PERFORMANCE OF PHOSPHATE LITHIUM-ION BATTERIES IN MOTIVE APPLICATIONS

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Quote: "... On the other hand, a common high capacity rated cobalt lithium-ion cell is unable to maintain anywhere close to its original capacity. The cobalt lithium-ion cell may start out at a higher capacity, but it quickly loses its capacity after several cycles. However, the phosphate lithium-ion cell is able to continue cycling well and maintaining its capacity. ... Current test data on a cell level shows an expected 2000 cycles to 80% of original capacity...The battery can now match or exceed the life expectancy of the electric vehicle itself. ..."
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LiFePO4-accumulators are secure compared to standard Li-ion:

Nail penetration testing A123 Li-ion:

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September 21, 2008, LiFePO4 Batteries: A Breakthrough For Electric Vehicles:

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Quote: "... Here?s a list of all the advantages of LiFePo4 batteries: * Safe technology ? will not catch fire or explode with overcharge ... * Does not suffer from ?thermal runaway? * Can be used safely in high ambient temperatures of up to 60C [Celsius] without any degradation in performance ... * Can be safely rapidly recharged ? when fully discharged can be brought to a state of over 90% fully charged in 15 minutes ..."

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Standard Li-Ion:

Exploding Laptops on Good Morning America:

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Nail penetration testing Standard Li-ion:

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Modify Li-Po Battery Nail Penetration Test:

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Lithium Polymer Battery Explosion's (liposack):

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Lead-acid accumulators are not designed to be used:

Standard lead-acid accumulators works for 50-100 full cycles:

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Quote: "... The cycle life of sealed lead-acid is directly related to the depth of

with respect to the depth of discharge is:

  • 50 - 100 cycles with 100% depth of discharge (full discharge)
  • 150 - 250 cycles with 70% depth of discharge (deep discharge)
  • 300 - 500 cycles with 50% depth of discharge (partial discharge)
  • 800 and more cycles with 30% depth of discharge (shallow discharge) [three years?] ..."

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Have not seen these LiFePO4-accumulators yet:

11 March 2009 Lithium batteries charge ahead. Researchers demonstrate cells that can power up in seconds:
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Quote: "... That seemed to be the case for lithium iron phosphate (LiFePO4), a material that is used in the cathode of a small number of commercial batteries. But when Ceder and Kang did some calculations, they saw that the compound could theoretically do much better. Its crystal structure creates "perfectly sized tunnels for lithium to move through", says Ceder. "We saw that we could reach ridiculously fast charging rates." ... The authors helped the ions by coating the surface of the cathode with a thin layer of lithium phosphate glass, which is known to be an excellent lithium conductor. Testing their newly-coated cathode, they found that they could charge and discharge it in as little as 9 seconds. ..."

br,

Glenn

Reply to
Glenn

The design I built (from a kit, into a standard Arlec 4A charger) doesn't activate the charger until it sees some voltage on the output (from the battery). I forget how it does that, but I recall it was quite a cleverly simple design. I have the schematic on paper somewhere.

Reply to
Clifford Heath

Den 02/04/2016 kl. 18.57 skrev Glenn: ...

Please note that the a123systems starter battery has built-in BMS with among other Under-Voltage cutoff - but if you have some extra power drain plugged in your car - you should put yet another Under-Voltage cutoff that saves 1-30% of the starter battery capacity.

...

Quote: "... Smart on-board battery management system (BMS) electronics report real-time data and diagnostics to protect the battery and prevent premature failures, reducing service and warranty costs. The integrated BMS provides cell balancing and protection as well as built-in system-level safety features for under/over voltage cutoff, overcharge and over temperature protection. ..."

Oh - did I forgot to mention that LiFePO4 do not contain lead :-)

br,

Glenn

Reply to
Glenn

[snip]

Since I know battery charging temperature behavior rather well (see my patents), maybe I should just roll my own with 100mA capability ;-) ...Jim Thompson

--
| James E.Thompson                                 |    mens     | 
| Analog Innovations                               |     et      | 
| Analog/Mixed-Signal ASIC's and Discrete Systems  |    manus    | 
| San Tan Valley, AZ 85142   Skype: Contacts Only  |             | 
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  | 
| E-mail Icon at http://www.analog-innovations.com |    1962     | 
              
           The touchstone of liberalism is intolerance
Reply to
Jim Thompson

OK...

In that case - make your own Bluetooth 4.x/BLE enabled OBD (

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) (with optional IEEE

1451 support :-) , that sends an email/notification to you(r phone), when there is lower than 25% charge left.

Then you can hook up your normal charger for some hours. (send email again when charged...)

Do you have many cars, since the car battery can happen to be totally discharged?

Glenn

Reply to
Glenn

Just two vehicles, an Infiniti Q45 and a Nissan Frontier Pick-em-up.

The car gets driven every day or three. The truck hasn't been driven since early December ;-) ...Jim Thompson

--
| James E.Thompson                                 |    mens     | 
| Analog Innovations                               |     et      | 
| Analog/Mixed-Signal ASIC's and Discrete Systems  |    manus    | 
| San Tan Valley, AZ 85142   Skype: Contacts Only  |             | 
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  | 
| E-mail Icon at http://www.analog-innovations.com |    1962     | 
              
           The touchstone of liberalism is intolerance
Reply to
Jim Thompson

...

Please note that the charger tests your battery and signals if it is faulty - even when the battery is car connected. Lead-acid fails from time to time. The charger is reverse polarity protected [ idiot proof :-) ]:

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Quote: "... The charger can solve a broad range of battery-related problems and is the perfect charger for those with high demands. The MUS 4.3 offers features such as battery diagnosis that shows if a battery can receive and retain a charge, a special reconditioning function that restores stratified and deeply discharged batteries, unique maintenance charging, a mode for optimized charging during cold winter days and the charging of demanding AGM batteries (i.e. Optima). The unique display allows the user to follow the entire charging process. ... The MUS 4.3 is a fully automatic 8-step charger that delivers selectable

0.8 A or 4.3 A to 12 V batteries from 1.2?110 Ah and is suitable for maintenance charging up to 160 Ah. The charger is splash and dust proof, designed to protect vehicle electronics and non-sparking, reverse polarity protected and short-circuit proof. It is delivered with a 5-year warranty. ...
  • Recondition of deep discharged batteries
  • Patented desulphation that extends the battery life ..."

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Please note: I have no shares in CTEK - yet...

Glenn

Reply to
Glenn

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plus a transistor and a few resistors, it comes in DIP so it would be quick to do on a stripboard

feed it from an old laptop charger, they are commonly 19V

-Lasse

Reply to
Lasse Langwadt Christensen

I think it's deliberate, so you can't hurt yourself by shorting the thing - lawyers, and all that. It can be quite annoying.

Reply to
krw

Automotive power is about the glitchiest power you can find. Car electronics is quite well protected.

Reply to
krw

That's not a feature, it's a bug.

--

John Larkin         Highland Technology, Inc 

lunatic fringe electronics
Reply to
John Larkin

Just go the solar panel route. My Moms car is a candidate, so I just ordered a 2.4W Schumacher. I'll see how that turns out, it's on the north side of the house and dosent get much sun in the winter so I might have to go back to running it once a month.

Cheers

Reply to
Martin Riddle

I generally avoid anything that "smells leftist", but Arizona doesn't do daylight-savings because we have enough sun already... so maybe I'll try that out ;-) ...Jim Thompson

--
| James E.Thompson                                 |    mens     | 
| Analog Innovations                               |     et      | 
| Analog/Mixed-Signal ASIC's and Discrete Systems  |    manus    | 
| San Tan Valley, AZ 85142   Skype: Contacts Only  |             | 
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  | 
| E-mail Icon at http://www.analog-innovations.com |    1962     | 
              
           The touchstone of liberalism is intolerance
Reply to
Jim Thompson

Well, that free 1 hour of sunlight dosen't do much up here.

;D

Cheers

Reply to
Martin Riddle

Yeah, they left the "d" out of Aridzona.

Reply to
John S

Sorry, I'm a little late to the party. BatteryMINDer gets my vote.

Reply to
Fishface

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