I recently built an adjustable power supply with three LM338s essentially in parallel. The design was copied directly from National's tech notes PDF; all values are exact. I'm powering it with a 26v 15A transformer through a full wave bridge rectifier. I'm actually using this supply to charge a large capacitor bank (700,000uF charged up to
12-20 volts). I realize this creates a large load for a short amount of time, so to help pad the load I put a 1 ohm power resistor in series with the capacitor bank. This worked for probably 20 charges or so, then something changed.I noticed the DC voltage at the bridge rectifier rose up to 40v (but only when the regulator circuit was connected, so I know nothing is wrong with the transformer). With just a small light bulb (less than
1/2 amp) it works fine throughout the whole voltage range. However, when I add about 5A of light bulbs, the output drops to zero instantly until I remove the large load. This never happened before.I'm assuming it shuts off because it's now having to regulate from 40V to 15V which is a rather large spread. I guess my main question is what is causing the voltage at the bridge to rise from 26V to 40V when I connect the regulator circuit? (it never did this initially). Is it more than likely that the LM338s are toast? I find it hard to believe since they still work great at very low currents.
Note: I've read the app notes pretty thoroughly, and therefore understand the basics of the LM338 (filter caps close to the regulators, protection diodes, reference wire connected directly to case for low resistance, etc).
I'd appreciate any suggestions / ideas that you may have about this situation. If the LM338 is not the way to go for charging a large cap bank, what is? I'm trying to keep this design relatively simple and cheap.
THANKS! Kevin