Implementing Lift-arc TIG welding technique?

Oct 16, 2005 15 Replies

Miller welding machines feature lift-arc welding technology for starting arcs. What it is, as far as I understand (barely), is you set your welder to lift-arc, then touch electrode to workpiece, lift it, and at that moment the arc starts. That avoids contaminating electrode with metal to be welded.



So, I am curioous how one could implement it at the tig inverter level. I could have a low voltage sensor and when I sense that there is a connection, and it breaks, I send a signal to the inverter to starts supplying DC or AC current.



(as a clarification, the H bridge can be easily use to supply DCEN, DCEP, or inverted AC, depending on commants that are sent to gate driver chips).



i

I think they run enough current through the contact sensing arrangement that there is an arc started when the electrode is lifted, but small enough not to melt anything until the increased voltage associated with electrode lifting is detected and the current is ramped up to whatever the setting is. Perhaps on the order of 1 to 5 amps. You will not be able to do this with your planned approach since it is the welder SCRs and their control circuitry which will be regulating your current, not your H-bridge. And why would you want to, you have high freq starting assist, you don't have to touch the work at all.

What sort of welding are you planning to do, and what kind of torch, gas and electrodes do you have?

Oh, I see. Yes, messing with that would be difficult.

All kinds of stuff, I suppose, for projects "around the house" and such. I want to make a nice rock tumbler. I have a WP-20 torch that is water cooled, and use straight argon. Have various kinds of electrodes, but not many.

So far, actually, I only practiced stick welding, and am quite impressed with just what can I do with stick.

Here are some of my stick weld beads

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i

Go to the US Patent & Trademark site and search for patent number 6,034,350:

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Click on the Images link to view schematics. You'll need to install a free TIFF image viewer if you haven't already.

Best Regards, Keith Marshall snipped-for-privacy@progressivelogic.com

"I'm not grown up enough to be so old!"

Look out for the thoriated electrodes (red tip where I bought them). They are radioactive. After I tried some near my Geiger counter, I decided not to use them for welding any more (especially not without good fume extraction).

Chris

Keith Do the images for that patent open for you? All I get is a generic image icon on the web page and nothing else. By "TIFF image viewer" do you mean a stand alone application like Irfanview or am I missing some kind of plugin?

I don't recognize the number, but water cooling is the only way to go above 80 amps or so, and argon is all most TIG requires.

Looks like you are starting to get the hang of it, one of your beads is almost even. You will probably find that TIG is easier than stick. Suggest you get the hang of TIG before modifying your welder.

Heck, any oaf can lay down a bead like that. Let's see a fillet weld, with full penetration, sawn through so we can see the cross- section. :-)

Good Luck! Rich

Haha. Thanks anyway. :)

Yes, definitely, I will do just that.

i

Wayne Cook Shamrock, TX

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It's a plugin:

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Best Regards, Keith Marshall snipped-for-privacy@progressivelogic.com

"I'm not grown up enough to be so old!"

Thank you for prompting me to try something new.

I tried some corner welds today. The story and closeup pictures, with welds sawn off and destructive testing performed (all pictured):

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I will make a separate post to sci.engr.joining.welding about this.

i

Free Patents Online will give you a PDF of almost any patent with the images.

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