Hubble Advanced Computer Down

The original computer was the DF-224, which was real old technology, but very reliable, Everything was triply redundant. It was eventually augmented with a 80386 coprocessor on a later service mission (SM).

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This was replaced entirely during SM3A in 1999(?), with a completely modernized 80486 processor system called The Advanced Computer. "In a good example of NASA's goal of "faster, cheaper, better," commercially developed, commonly available equipment was used to build this new computer at a fraction of the price it would cost to build a specialized computer designed specifically for the spaceflight environment. NASA performed a battery of mechanical, electrical, radiation and thermal tests to guarantee that the computer would survive the trip to orbit, withstand bombardment by cosmic and solar radiation and work flawlessly in the extreme temperatures of space for the rest of Hubble's life. As a final check, NASA carried the computer to space in the Space Shuttle for 10 days in 1998. The computer worked perfectly. The greater capabilities of the new computer will increase productivity for the Hubble observatory by performing more work in space and less work by people on the ground. The computer software will be programmed in a modern programming language. The result will be decreased cost for software maintenance."
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This is the computer that's gone south with memory problems and NASA can't bring it back.

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All the NASA PR is sketchy and it's hard to tell what they're doing or what they've done. I wonder if the unnamed backup computer is the DF-224 they just left in there from the SM.

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Reply to
Fred Bloggs
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Says it's a payload sub-processor that failed, a NSSC-1:

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Not the image processing/systems management main computer

Reply to
bitrex

The NSSC-1 sounds like a pretty dumb machine, basically a discrete micro-controller made with MSI chips as of whatever the latest revision mentioned in the wiki is:

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They probably weren't using core memory even at the time Hubble was built, tho

Reply to
bitrex

That's way back in the stone age, pretty sure it's not that. Or even this much more advanced one:

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was first the DFF-224, then DFF-224 + 80386 coprocessor, then the Advanced Computer 80486 based. They say their problem is a memory module for the Advanced computer will not cooperate. There's not a whole lot to control. The computer mostly is for interfacing with instruments and formatting data for radio transmission to base station. Although I did read recently they are able to orient the Hubble so it's guaranteed to burn up in the upper atmosphere when they retire it. I imagine that takes some computer control. Most of the computation would be done at an Earth station that transmits commands to the Hubble so they don't need a lot of computer power for that one.

Reply to
Fred Bloggs

Hubble was designed in the stone age! They started designing the bugger in like 1975 and construction of the main mirror began in 1979, there were tons of schedule slips and cost overruns on that project. They wanted to launch it in 1983 originally...here's a technical paper about re-programming the NSCC-1 of the Hubble in-flight so seems like at least as of 1993 it had one:

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Reply to
bitrex

This is a fun book:

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One scientist was in a meeting when they concluded that the mirror was ground wrong. He excused himself, stepped out into the hallway, and vomited.

Reply to
John Larkin

But as far as we know all the KH-11 mirrors were fine which were essentially the same tech, being designed and built around the same time...so why didn't they just get those guys to do the mirror in the first place? ???

NASA apparently has two "stubby hubbles" in storage they're planning to put up there, someday, though they're configured differently due to their spy-mission so aren't as useful for the farthest observations:

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This is the book I'm reading right now:

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The Statue of Liberty was closed for repairs the first time I visited NYC, and Space Mountain was closed for repairs the first time I visited Disneyworld. Thanks, corrosion...

Reply to
bitrex

Looks interesting. I'll try it.

Reply to
jlarkin

That was Perkin-Elmer. People walk away from that place with PTSD.

I don't see much about the Hubble lens here:

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Reply to
Fred Bloggs

Out of curiosity, please elaborate...What causes the PTSD at Perkin Elmer???

Reply to
Three Jeeps

I knew a few folks at Perkin Elmer Danbury (where the mirror was made). They all seemed fairly normal. After the big disgrace, the facility got sold off to Hughes, and then Goodyear, then United Technologies, and most recently (2020) seems to have been spun off alone as Danbury Mission Technologies.

That could get seriously old all by itself.

Cheers

Phil Hobbs

Reply to
Phil Hobbs

I had a boss in the 1990s who had worked at Itek when the Hubble mirror (and optical system) was made. He told the following story:

They had two "null correctors" (optical systems designed to cancel what the system being built does), so a simple test on the combined system of null correctors and newly-made device could be tested as if it were a perfect spherical mirror tested at the prime focus (the centered of curvature).

There were two null correctors made. One was simple, made from purchased optical components. The other was complex and precise, with custom-made optical components. When the Hubble mirror was tested, the two null correctors disagreed.

Itek had proposed to do a full ground test of the whole Hubble telescope optics, for $20 million. This would have caught all problems, not just the mis-made main mirror. NASA declined to exercise the full-test option.

Instead of setting up a third test to break the tie, management decided to believe the full custom null corrector and ignore the simple null corrector.

Turns out that the simple null corrector was correct, and the fancy null corrector had a slight error of construction - a spacer was a millimeter too long or short.

So the main mirror was ground wrong. Oops.

Joe Gwinn

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Reply to
Joe Gwinn

The error on the Hubble mirror was at the level that an amateur telescope mirror grinder would detect. Amazingly, the telescope was launched without actually ever imaging anything.

Reply to
John Larkin

Are you certain the right satellite was launched? I thought it was short-sighted for focus at ground level :-)

Reply to
Mike Perkins

Issue is moot know. Even their entire backup computer won't work, gives them the same error- sounds like a CRC check on the data keeps failing. Maybe the Russians will be able to visit it and install a whole new computer system.

Reply to
Fred Bloggs

Hmmm OK, for a lot of things, I am a 'put it together and test it' kind of engineer. Well, after doing a full review of the system analysis...even more so when it cost $X to do it on earth, and many times $X to fix it in space. Why would an organization offer to do an integration test for an additional $20M, as opposed to having that task as part of the original contract??? Seems like a severe lack of engineering diligence to me. or is this another case of handing the contract to the lowest bidder, good engineering practices be damned?

I've seen plenty of the latter and been involved in red team tech assessments after a system failed....It is a great money maker for the contractor and the USG actually enables this stupid behavior....Ohhhh, we think you might want to do an integration test even thought it wasn't part of the original proposal...sure, we can do that...for another $20M please......

Reply to
Three Jeeps

I don't think you understand how government contracting works. Everything you do is totally visible and stated in the contract. The bidding process involves a certain amount of adjusting the statement of work to optimally suit what the government is looking for. It is up to the government to indicate what testing is required. They opted out on that test and it bit them. It wasn't the first time and won't be the last. We all make mistakes in the interest of economy. Often such efforts work out, sometimes not.

Reply to
Rick C

Well, with govt contracts, one is forbidden by law from doing more than what the contract required. The contractor does have an implied duty to warn the customer of the omission. So the standard approach is to offer the forgotten and/or well-advised items as options, with an explanation.

Joe Gwinn

Reply to
Joe Gwinn

"We'll put it in the overruns."

Cheers

Phil Hobbs

Reply to
Phil Hobbs

The attitude on Hubble was "the optics is so good that there's no reason to use unworthy tests on the ground"... like looking at a star.

Reply to
jlarkin

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