Extreme copper p.c.b.s

Mar 14, 2013 24 Replies

Reflow.

? A 60W Hakko works ok here for through-hole, perhaps the 2oz I ordered isn't?

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One of the boards I'm working on now has four layers of 4oz and two

2oz. There are a few places that it takes a huge iron but not too bad. Of course the devices (e.g SON power FETs) that are really using the planes for dissipation are a PITA to remove. It's mostly SMT, so normal devices are no problem.

Yep.

Cheers, James Arthur

Ugh? Copper is beautiful, especially moving big amps. Not ugh(ly)!

I reflowed the custom 3x12x30mm bus bar onto the proto with an ordinary Hakko--it was easy. I tinned both surfaces, then warmed up the bar. The heat spread wonderfully well. Copper's magic. I even moved it a few times with the same technique.

Now had the parts been soldered on the bar, that would've been tricky.

Cheers, James Arthur

High current modules, such as 6 pulse rectifier stacks usually have screw terminals.

I guess that you might save something in the assembly work, by connecting the device with a few screws to a PCB, instead of manually preparing some wire harnesses and then install these to the device.

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