Tek 2235 power supply

Hello,

I've got the 12khz chirp problem but followed the posts here and still can't seem to get it going. I would greatly appreciate any help.

I find nothing that others have done will restore operation, even partially. I have replaced all the electrolytics in the power supply... The 510k's all measure fine, no obvious burned parts or bad solder....

Help? Thanks RB

Reply to
bico959
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I've checked everything in the 2235 power supply on my bench and everything looks good.

The only parts left to check are the SMPS transformers. If these are the problem I'm going to float test the scope!

JAM

Reply to
Bill Dukenfield

I get about 53V at the 46V test point. Driver tranisistors on the heat sink test ok, other trannys in the circuit test ok. HELP?

~RB

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Reply to
bico959 via ElectronicsKB.com

I don't suppose you have a scan of the power supply you'd be willing to share? ;-)

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bico959 via ElectronicsKB.com

Bill Dukenfield wrote in news: snipped-for-privacy@nospam.net:

It sounds like the pre-reg is current limiting,meaning the power oscillator is pulling too much current.Meaning something is loading it.

have you disconnected the HV multiplier? Does the pre-reg output ~43 VDC at about 0.8-1A load? IIRC,for the 2235's it limits at ~1.3A. You can test that separately if you build a dummy load. You can supply the power oscillator with an external 43VDC PS to test it and the mainframe circuits.IIRC,there's also a 6.2V zener in the power osc control circuit that goes bad.I've even seen where one of the two power osc xstrs is open and the other is -trying- to work,but can't do it alone.

It's also possible to have decoupling caps in the various circuits break down and load the supply.Those are real fun to track down.....

It's VERY rare that the XFMRs go bad. secondary electrolytics #1(ESR),HV multiplier #2.

and ordinary non low-esr electrolytic caps don't work for long,if at all.

--
Jim Yanik
jyanik
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Jim Yanik

"bico959 via ElectronicsKB.com" wrote in news:78cec2bf9ed05@uwe:

TOO HIGH. you are triggering the overvoltage crowbar SCR.that throws the pre-reg into current limit. BTW,the reference zener for the crowbar circuit can be too low in value.

READ the circuit description in the service manual.It's worthwhile.

the pre-reg should output 41-44 VDC at normal load.

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Jim Yanik
jyanik
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Jim Yanik

"bico959 via ElectronicsKB.com" wrote in news:78cef1fef6ea0@uwe:

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the 2230 and 2236 are the same PS,I believe. Or at least close enough.

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Jim Yanik
jyanik
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Reply to
Jim Yanik

Hey thanks for the help!

Unfortunately I don't have the service manual or schematics. I'd probably toss this thing except it was in a clean room and never saw much use (like new).

I did remove the wire going to the multiplier=no change. I also removed the

+/- 8v and 5v jumpers across to the rest of the board, also no change... seems under loaded to me... not sure of the current.

I'll have to grab a power supply from work and try that. Also, should I try a variac?

Thanks!! RB

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Reply to
bico959 via ElectronicsKB.com

Got email?

I have to set up a scanner. I have the service manual.

JAM

Reply to
Bill Dukenfield

Bill Dukenfield wrote in news: snipped-for-privacy@nospam.net:

the BAMA 2236 pdf is 67 MB. Having a 48K dialup,I declined to DL it. ;-(

Maybe later tonight.....like at 3AM.

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Jim Yanik
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Reply to
Jim Yanik

Hey thanks for the link. Luckily I have good ol cable! Ok, now things are coming more clear. And yes, the circuit description definitely helped. Unfortunately too busy with my [stupid day] job to do any further troubleshooting for a bit...

Thanks again for all the help.

~RB

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Reply to
bico959 via ElectronicsKB.com

A lot of their .pdfs are enormous. Somebody scanned them as gray scale, rather than 1-bit. Silly that, 'cos all the photos are screened, anyway. They reproduce fine as 600 dpi B&W.

--
"Electricity is of two kinds, positive and negative. The difference
is, I presume, that one comes a little more expensive, but is more
durable; the other is a cheaper thing, but the moths get into it."
                                             (Stephen Leacock)
Reply to
Fred Abse

"bico959 via ElectronicsKB.com" wrote in news:78dc5c254f475@uwe:

hey,can you email me the PS schematic? I did have a 2236.pdf,but it was corrupted from PC crashes.(I need a battery backup)

Then I may be able to give you further help.

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Jim Yanik
jyanik
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Reply to
Jim Yanik

I put it here: http:

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My BW is small, but it'll get there!

Cheers!

~RB

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Reply to
bico959 via ElectronicsKB.com

Hi Jim, did you manage to get the download? Here is my latest findings. I'm not over volting. When I measured on the correct ground point, test point 950, test poin 940 never quite reaches 40 volts. This would tell me that there is an over current problem however I have lifted all the jumpers (+/-8.6, +5,

+30, +100) and I removed the voltage multiplier completely from the board and there is no change. So is the over current on the primary side then? I went ahead and removed the GP caps and put in hi quality Nichicon low ESR's in their place. I have a good sawtooth wave at pin 5 of U930, oscillation is visible through Q908 and the FET. The SCR doesn't have anything on the gate. I can see the voltage drop at R926 (it measures 150k) when it 'chirps'. There is a short duration 5V pulse from the IC at pin 14 (the ref output) and I can see a small increase in the voltage at pin 16 also timed with the chirp. R907 measures good (.2 ohm). On the other side of the transformer, each rail tries to come up gaining about 3/4ths their normal values and then falling again. My probe hit and killed Q930 and now I have to order a replacement for it. I see 1 volt at pin 12, no chirping and Q930 is resistive now...

Any help is greatly appreciated. I will paypal you a beer! :-)

~RB

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Reply to
bico959 via ElectronicsKB.com

Here is a MUCH smaller file (200k), just the power supply:

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Thanks in advance!

~RB

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Reply to
bico959 via ElectronicsKB.com

"bico959 via ElectronicsKB.com" wrote in news:7958851db54e4@uwe:

Per your last post,I downloaded the PS schematic;I was NOT going to try downloading 70Megs of pdf on a 48K dialup.

have you replaced C925? 100uf/25v,IIRC,Low-ESR. that is the housekeeping supply cap for the TL594. it charges thru R926 to about 14-16V,which allows the IC to start,then a winding of that inductor takes over supplying power to the IC,thru CR920.Otherwise,the IC quickly draws down the charge on C925,and the IC stops.

--
Jim Yanik
jyanik
at
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Reply to
Jim Yanik

Thanks Jim. I did replace it, but with a GP 100. Do you think that might be it? Should it be low ESR to work? Also, do you know of a common cross for Q930 and Q928?

Thanks... BTW I also have a tek 2215 with power problems (go figure).

Cheers! ~RB

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Reply to
bico959 via ElectronicsKB.com

"bico959 via ElectronicsKB.com" wrote in news:795b06ab63e76@uwe:

it definitely should be low ESR. It gets supplied by the HF switched current from the inductor T906.

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didn't list any for those. I suspect gen purpose xstrs would work for them.

BTW,the 2215 PS is essentially the same circuit as the 2235/36. the part designations are different however,and the 2215 pre-reg limits at ~0.9A instead of 1.3A.

you can isolate the pre-reg by lifting the .51 ohm res R949,disabling the inverter section. You should cook up some load R for the pre-reg. I don't know what value a minimum load would be. I used a bunch of parallel 7W W-W resistors I had on bench stock. 45-

100ohms should work,but pay attention to their wattage.
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Jim Yanik
jyanik
at
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Reply to
Jim Yanik

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