Web material as regenerated cellulose films, filter, cigarette, tipping, roll-your-own RYO make-your own MYO, wall, decoration, transparent, coated, laminate, bag or packaging paper, bonded fabrics, spun bonded non-woven, food, fruit, medical, under roof house or agriculture vegetable covering, packs, technical textiles, fabrics, laminate with base weights from 20 g/m2 to up to 180 g/m2, thicknesses from 10 up 80 microns, up to 20 g/m2 LPDE coatings are perforate electro statically nano, micro, or by laser (mechanical with hot, cold or micro needle) with micro or macro holes for wide range of application purposes.
Technology ELECTROSTATIC NANO MICRO CLUSTER PERFORATION or material treatment, based at micro discharging and sparking, Bluemlein and Plasma Tunnel effects with gas atomic ionization in Nanosecond time windows. The pores are normally statistical irregularly distributed in controlled size ranges from 50 nano up to 80 microns diameter and analogically, under LASER or MICRO or MACRO PERFORATION, arranged in diameter sizes from 60 up 200 microns, at best non-inclined holes und hole rows of diverse arrangement comprehension. For the naked human eye invisible electrostatic nano or micro perforations may be arranged in areas or zone bands with specific distances within its web. Controlled pore sizes in wide ranges from 0.050 to 80 micron diameters by holes sequences up to 16 million pores per second and 0.1 up to 3 mill Joule discharge energy for each pore. Process and power electronics patent grant with DE10328937.
Performance Arrangements of zones are usually carried out in width from 2 to 6 mm and pores density of 15 up to 250 pores per square cm whereas the perforation of areas results in pore densities of up to 5 million pores per m2 in surface-all-over design. Electro static perforations allow porosity levels from 80 to 2,500 Coresta Units (ml/min/2cm2,1000Pa), equality down to 3 Gurley material web widths from 100 to 2,000 mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate.
Physical Properties One of the foremost postulation which can be applied to many application purposes and products containing bonded fabrics, bag or packaging papers, non-woven, etc. with gas or steam permeability but water in-permeability will be found at the application stage of the electrostatic nano micro cluster perforation. Which means pore sizes from 0.050 up to 80 microns diameter by up to 5 million per square meter. This is due to the water=92s greater surface tension which hampers the permeation through the relatively small nano or micro pores. These and other physical advantages of the relatively small pores necessarily demand the application of the cluster perforation method because alternative perforation or processes are NOT feasible, too expensive or simply uneconomical and would not lead to a successful application.
Products, applications, advantages breathable and ventilated mass products as cigarette, tipping, filter, packaging, plug wrap, refinish or fine paper booklet, bible, printing, flexo, magazine, promotion, flyers or newspaper with improved or modified surface property decoration or gift paper with thin coating films PVC laminate, Vinyl, decoration or wall paper to eliminate one side condensation effects enable control gas exchanges, avoid rises of mildew or rottenness joint or corner Kraft paper tapes to avoid glue bubbles and enables material diffusion fleece bonding material with thin plastic film layers for outdoor and under roof protection or covering, wooden houses, etc., enables gas exchanges technical textiles for gas exchanges to avoid condensation processes breathable overalls, heavy duty or disposable work dresses, trousers, aprons, jackets or shoes made of thin PE fleeces or other material thin PP or PE contacted Kraft paper bag, cement sacks, plaster, maize, grain, pet food, granulate or powder for gained air outlet or blowing during filling processes with multiple time reduce efficiency keep packed products in the same barrier condition as without micro perforation extending storage, live time or durability of certain goods and products biotopes and prevention of water pollution cloth inlets for comfortable non sweat wearing under wet, high humidity and tropical condition soap, deodorant, hygiene, beauty creams, baby care or other packaging products which needs smell suggestion for marketing indication and buying advantages vegetable, flowers or food with paper packaging replacements for gas exchanges bread, rolls, fruits or food to improve the freshness and aroma technical multi layer foils for industry, medical, bioengineering or filtration purposes, surface modification or improve roughness micro filter, nano membranes, battery separation layers, bio or lab analytic, alcohol, liquid or blood filtration, clean room, agriculture plant applications reduce or force the growth rate of bio processes
Differences It is also used especially for additionally treating materials when aiming special characteristics by physical or regular process reasons what cannot be achieved by other process technologies. Moving material web base weights from 20 up 180 grams per square meters by thicknesses10 up to 80 microns are possible to use. Including defect inspection, process automation, moisture vapor transmission rate, abrasion resistance of lamination, water proof, ventilated or breathable fabrics.
Integration of nano micro processes Our state-of-the-art industrially approved, sophisticated, compact, multi functional, optical online sensor scanning systems together or without electrostatic laser perforation technology operates precise and reliable 24/7, are integrate able into existing rewinding, slitting, spooling, spreading, printing, labeling, complex production lines or other machines and production processes as well. Also, they can be used as completely independent micro surface-all-over or zone perforation units. Fully new ranges of applications will be made available total new products with special features and properties.
Micro perforation technology Laser perforation in general, possible to perforate by pulsed or enlarged and focused laser beams are holes sizes from 60 to 200 microns at density of holes of typical 10 to 30 holes per cm, holes sequences from 100,000 to 400,000 holes per second at a maximal of 16 punctured rows by laser distributed over the material web width with traditional systems or machines. Means in cigarette, tipping, plug wrap, filter, packaging, packs, tear tape, plastic and other material webs. With porosity levels from 100 to 3,000 C. U., normally in web widths from 100 to 500 mm at web speeds of up to 600 m/min, depending on porosity and material consistency in relation to its ability to perforate.
IPM=92s laser cluster material treatment, micro perforation technology IPM=92s laser cluster material treatment perforation technology LPM-1 is patent grant by DE102004001327 operates with quadruple Co2 or other laser beam inputs up to 4KW to a high power twin level multiplexer to generate up to 200 individual laser output channels, perforation rows across the web material, combines automatic positioned laser perforation heads, focus setting, web speeds up to 400 m/min, web widths up to 2,000mm, up to 2,500,000 holes per second, jumbo roll-by- roll production, optical inline permeability as perforation line position control, porosity feedback, hi-tech automation level and other features. Each laser micro perforation lines can archive 100 up to 1,000 C.U.
Other industry fields The conception of high power twin level laser beam multiplexer enables hundred options in other industry application fields as cutting, cut- off, welding, surface finishing, drilling, ablation, cleaning, micromachining, polishing, forming, melting, surface treatment, roughness improvement. Each of 200 single laser beams and coupled flexible hollow fibers allow treatment processes or perforation heads easy to position in X across and in Y direction of running web or static placed sheet material. The automatic processes, equipments and devices open now outstanding possibilities in industry, metal, plastic, domestic, tobacco product, medical, hygienic, wall covering, security cards, bank notes or food application. LPM-1 means cluster material treatment at wide web, large area, surface or whole material treatment, high power dual rotation laser beam splitter, twin multiplexer level, CO2, YAG, EXCIMER, DIODE, SOLID STATE laser with multiple optical inputs, flexible hollow fiber and up to 200 output channels. Material treatment and robotic handling for stainless steel, ceramic, aluminum, wafer, glass, brass, copper, wafer, silicon, plastic sheets, titanium, jewelry, silicon, solar, panel, photovoltaic, micromachining, slitting, rewinding, refining, hybrid laser cutting machines or stand along systems.
Anti piracy, counterfeit design, cluster system As known offline laser perforation machines or processes generating strait holes lines in web direction of the running tipping or other material sheets. Excluding spray laser designs which looks similar as random holes into certain zone areas as electrostatic perforation. The world wide new and patent pending DE102004012081 Micro Laser Line technology generating cluster pattern, micro holes, sinus, waves, zigzag, cryptograms, logos, holograms, brand names or other kind of perforation designs in web direction which can look like as a group of micro laser lines. Concerned tipping paper means non coaxial circumference at the cigarette filter. New beam divert moving, scanning, flipping elements control each single laser perforation lines in across material direction which are precise focused for micro holes in ranges from 50 up to 120 micron. All to uses for laser sources and types as CO2, YAG, EXCIMER, UV, FIBER, SOLID STATE or DIODE.
High speed beam divert technology Technologically this is performed by means of Piezo oscillators, ultra fast mini scanner up to 6,000 Hz, galvanometer alternative, precise laser beam deflection up to 4KW optical power, actuator with metal optics or asymmetrically, rotary reflection cones, which functions and operation sequences are precise synchronize with material speed. Envelope curves of the selected perforation pattern are storage and calculated by PLC control before single holes and holes groups supervised during production processes. Product process advantages enable total different product indicators and milestones against other laser perforation or treatment processes it allows significant product property and trademark indications, patent claims, unique company features in micro perforation of tipping, cigarette packaging or other paper or material, e.g. wide range of laser perforation groups as common active ventilation zone to obtain several advances in air stream distributions into cigarette filter, perfect perforation line guiding around cigarette filters or other food, domestic, industry products assure constant porosity results, several pattern or wave line designs for different brands, number of holes or pattern per cm length are constant e.g. 10 or 20, porosity range from 100 up to 1,000 C.U., hole sizes from 50 up to 120 micron, hole densities from100,000 up to 500,000 holes per Second in total, from 1 up 6 perforation pattern, lines, marks or scripts can combines one group, perforation hole, pattern quality or porosity remains in standard levels. Other web material, substrate or products are treatable in similar processes, existent laser perforation, treatment machines are able to modified with new optical, mechanical and control elements, low investment and finance budget of technical modifications because exchanges of certain elements, complete devices are adaptable on existent offline laser perforation machines or other systems, capability to adapt beam divert devices or units at online perforation system at cigarette making machines up 12,000cpm.
Outstanding applications For web or sheet material, metal, isolation, foil, plastic, substrate, film, leather, textile and paper enables now large number of possibilities for micro hole position, different pattern, design, wave, zigzag, cryptograms, scripts, marking, scribing, scratching, tear off lines or others which generates e.g. optimized air distribution characteristics in cigarette filters, unique anti counterfeit indications and 1,000 other product advantages. Special remark creates fundamentally new product properties, e.g. as final products for mouthpieces with tipping paper at cigarettes or other tobacco, packaging, security products, flip off or hinge-lid packs. Specific indication of brand names what is recognizable for everyone and even for product buyers, if micro designs, holes, patterns, holograms are to see with magnified views only. Or sensitive touch able as Braille scripts as micro cluster perforation cryptograms or holograms.
MLL-1 targets many new applications with laser beam diverts in horizontal or vertical position. Uses of sophisticated divert elements allows easy, low budget modifications at existent systems and production machines. MLL-1 micro laser processes means real alternative for high speed galvanometer scanner, cluster micro perforation technology, pattern design, waves, zigzag or packages lines, cryptograms, company logos, holograms, anti counterfeit contours, security paper, safety, bank note, cards, metal sticker, printing, laminating, coating, fruit, food, bread, vegetable, agriculture covering, transparent films, plastic sheets, holographic paper, cigarette, tipping, filter, aluminum foil, shrinkable film, tear tapes, label, cardboard, bar or matrix code, marking, scribing, jewelry, automotive, pharmacy, smoking, chemical or medical products, electronics part, chips, indicators, porosity, writing contours or profiles, embossing, bioengineering, focus, holographic. The patent and product properties are pending as DE102004012081.
Strategic business alliance Request of cooperation in production technology or applications with special product characteristics and market niches, means machine, system or laser manufactures, power electronics, packaging, paper finishers or refiners, domestic or mass products, hi-tech engineering or industry process focused companies.
Preferably in China, Indonesia, Malaysia, Thailand, India, Pakistan, Laos, Burma, Vietnam, Libya, Algeria, South Africa, Norway, Finland, Sweden, Nigeria, Iraq, Iran, North Korea, Israel, Mexico, Brazil, Venezuela, Cuba, Argentina, Colombia, Ecuador, Chile, Asean, Mercosur, Banco del Sur where excellent conditions are partly available in industrial fields of cluster and 100 other micro laser material treatments.
In tied cooperation with Chinese laser manufactures we are able to offer complete machine or production line solutions with laser cluster perforation, micro material treatment or others. International quantity and quality levels for Asia prices with hi-tech engineering and long term professional competence.
Additional starting capital or financial supports are not required, but a functioning, fair partnership for acquisition of new clients, use of new product design, characteristics and improved turnover and profit figures. We are glad to exchange specific information in case of further interesting.
Technology down loads
IPM International Perforation Management hi-tech engineering - China - Germany - Thailand Mr. Werner Grosse tel./fax: 0049-3212-5375175