I would like to measure the resistance (impedance) of a soldering iron tip to ground with power on - When I use a standard ohm meter I am getting fictitous readings.
With no power I get a 1 ohm (typcical)dc resistance. When I power I get readings all over the place. Any suggestions on a circuit?
The tip and sleeve need cleaned. They expand from the heat and don't make good contact. A soft brass brush and a tiny spot of "Anti seize" compound will correct the problem, but if you need a grounded tip for ESD sensitive work, the iron needs to be cleaned daily. (Or every few hours of use). Our limit was 3 ohms from the tip to the metal box the iron was plugged into, whenever any soldering iron was hot.
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Service to my country? Been there, Done that, and I\'ve got my DD214 to
prove it.
Member of DAV #85.
Michael A. Terrell
Central Florida
Hi, Pete. You might be seeing the effects of leakage current on your ohmmeter when the power is on. You should try measuring with power off.
Using a cheapie DMM to measure low ohms can be kind of chancy. If the measurement is critical, and you don't have a Kelvin (4-terminal) ohmmeter, use a 10V supply with a series 10 ohm, 10 watt resistor as a voltage/current source, and then measure the actual voltage you get from tip to GND when you apply current. You can then infer resistance using Ohms law. That will be accurate to within the tolerance of the resistor.
Why would that make any valid difference? In fact, it would make it harder to get a valid reading.
I used a Data Precision digital meter on my bench for four years. If any of the hot soldering irons hadn't been used in 15 minutes or more, the hot tip was touched to a scrap of copper clad PC board, with a drop of solder. If they read under three ohms, I used it. if not, I cleaned it and retested. I also tested and calibrated every soldering iron in the company a couple times, after one of the MEs died of a Brain Aneurysm.
--
Service to my country? Been there, Done that, and I\'ve got my DD214 to
prove it.
Member of DAV #85.
Michael A. Terrell
Central Florida
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