Hi,
I am looking for some info on hobbyist steam molding of styrafoam starting from the raw compressed styrene pellets, and using steam to expand them. I have the basic info but am wondering if anyone here has experience doing this already or knows some detailed info on steam pressure/temperature/time etc related to expansion size of the styrene pellets, also if there are any biodegradable alternatives.
I am thinking of using a wood mold filled with partly expanded pellets, and then putting that in a steamer for 1atm steam to expand the pellets further to the shape of the mold, and then if necessary either a vacuum or drying stage afterwards. I think the styrafoam could develop significant force so obviously the wood mold would have to be structurally strong enough to not break from the expanding pellets.
cheers, Jamie