RJ-45 panel mount plug?

Jan 12, 2009 13 Replies

I posted this question earlier to sci.electronics.components but yet got any answers. I try if there somebody could know something about my issue.



I have tried to find RJ-45 panel mount plug, but couldn't so far find those anywhere. I have heard that these kind of plugs really exists and are mainly made for testing/tester use. It would be also a nice extra to have plug without locking clip. Panel mount sockets can be found everywhere but plugs i haven't seen yet.



Br. Pekko


This may be an item that is made inhouse for the testers that use them. It wouldn't be too hard to use a panel mount jack and make a butt-to-butt plug. Snip the clip from the user interface end, Straight or cross wire it with short snips of AWG #22 solid and glue the butts together.

Insert clip end into plug, instant (well, faster than sourcing and shipping) panel mount plug.

Parts list: 1 RJ-45 Jack 2 RJ-45 Plugs 1 short piece of Cat5e or Cat6 or AWG22 solid hookup wire. Glue or melt the butts together.

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Thank's for the glue idea. Never thought it could be made this way. Only thing is to make glued butts to look professional..

Something like this

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But these don't exist yet either.

What you might do depending on your application is go to Home Depot, find the home theater section, and find the modular panel system. I forget the brand. I installed some at home, it's a panel and you can pop in various types of connectors.

Use clear glue, and think about making a jig do do the gluing. With a jig, a sufficiently thin glue and perhaps clever use of aluminum splints in place of the cable jacket, you ought to do well.

Tim Wescott Control systems and communications consulting http://www.wescottdesign.com Need to learn how to apply control theory in your embedded system? "Applied Control Theory for Embedded Systems" by Tim Wescott Elsevier/Newnes, http://www.wescottdesign.com/actfes/actfes.html

Check out the industrial automation sites such as ABB or Rockwell. In many VFD's the keypad/display is connected to the base unit by an RJ45 back to back male/male 1 piece connector. They sell these as separate items because they occasionally break. As stated before, use panel mount jack and plug this in!

Regards, Steve

Personally, I prefer #24 wire for that app. (The stuff in those 25-pair trunks that you used to find at construction sites uses #24.)

Cheers! Rich

Not sure if this is what you could use, by fixing it in the panel and continue with a snipped patch cable inside the box:

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Regards, Joerg http://www.analogconsultants.com/ "gmail" domain blocked because of excessive spam. Use another domain or send PM.

Looks similar to these...

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heres an IP6 plug

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But I like the idea of gluing two male jacks together, easy replacement when worn out.

Cheers

'Keystone'

Home Depot carries the Leviton brand of networking products.

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RJ-45 is only one application of the connectors. The original name was 8P8C modular connector.

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Look for T-568B jacks. I think that's what you're looking for, it has RJ45 plug on one end and 110 connectors on the other.

WHY? A short jumper solves the problem better in almost all situations.

If you actually want to get technical it is a EIA-568 connector. And it is physically incompatible with RJ-45 dimensions. Try any search engine or Wikipedia for it.

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