Greetings:
I'm designing a PWM amp PCB module based on the Apex Microtechnology SA60 chip. Target specs are to be able to sustain 80V at up to 7.1A continuously and 10A max. into a load of unspecified resistance. That means for small load resistances, the output voltage might not ever reach 80V, but for any load resistance, the output current must be able to reach 7.1A continuously. Frequency response should be flat to -3dB at 10kHz or better.
The PWM amp is closed loop with a differential output voltage sense amp feeding into a simple integrating summing amp driving the PWM control input, which also has the main input signal applied. Note that the output voltage sense is done prior to output filtering, so that a simple integrator compensation is able to maintain control.
The output is filtered with a differential LC Butterworth arrangement, the LC values of course needing to be tuned to the load resistance. I have chosen a 125kHz switching frequency. The output filter cutoff will be 12.5kHz.
My present load will be a 2.5 ohm coil with 250uH of inductance. Thus the LC filter elements are 22.5uH and 7.2uF.
The inductive load requires equalization to cancel its reactance or else the LC filter for the PWM becomes resonant with the added load inductance, resulting in freq. response peaking. To fix this, I have added a 2.5ohm resistor in series with a 40uF capacitor across the load.
This all works fine except for some drawbacks. Obviously, at high frequencies near and above the crossover frequency of the load RL combination, the equalizer RC network begins to conduct substantial current and dissipating massive power. Up to about 115W at the output specs mentioned.
I should point out that the application signal has an upper bandwidth of only about 150Hz, so the 10kHz amplifier response is way overkill. The point is that at 150Hz, I want very low phase shift for a servo loop, so the wide band amp relative to the application is warranted. (Actually, perhaps only about 3kHz might suffice).
However, for more academic purposes I am still curious about what other approaches other than an equalizing network one might try to solve the reactance problem? It seems to me that one approach might be to try to sense the PWM output post-filter, and then compensate for the peaking within the PWM amplifier control loop.
Is this typically done?
I am as of yet unable to do this, because my AC model for the PWM amp power train is inadequate. I am aware of the state space averaging and other models which correctly predict the presence of a right plane zero in these circuits. I think I need to be able to understand this and be able to compute the correct model for my PWM amp before I can attempt designing the correct loop compensation.
One possible advantage of post-filter PWM amp output voltage sensing and control might be to eliminate the overshoot inherent in the output filter (or I suppose the filter might be damped down to a Bessel response as well).
It seems problematic that the output filters for a PWM amp must be tuned to the load impedance, and if there is substantial load reactance, that additional compensating measures must be taken which either waste power or complicate the compensation required.
Maybe linear amplifiers are not so bad after all. I tend to prefer them since they are ripple free, but in this case I opted for the PWM amp because 4 channels must fit along with 1200W of power supplies, and bunch of other CPU type electronics in a 7" high rack chassis. That just didn't seem feasible or power efficient with linear amps.
Thanks for your comments.
Good day!