Subject: Switching Motor Controller Losses vs. Frequency
Question: When MOSFETs are used as the switching transistors in motor contr ollers, what dominates the power dissipation, the dV on the gate capacitanc e or the transition through the linear region of the transistor where signi ficant current is being passed while significant voltage is across the drai n-source?
In this case the supply is 12 volts and the nominal current is 5 amps with peaks of 10 amps. The motor controller is a VNH5019A-E which has one pair of transistors on the controller die and the other pair on separate die in the same package.
Most of the dV*Q energy ends up in the driver on the controller die. The F ET channel resistance dissipation ends up in the various switching FETs. I 'm wondering where most of the power goes as the 20 kHz switching frequency is approached.
Any way to estimate this?
Also, any idea if the switching speed of the signal driving the PWM input h as much impact on the switching speed in the FETs? I would expect there to be enough buffering in the controller that the FETs were switched quickly enough even with a relatively slow rise/fall time on the PWM signal. I don 't see a spec for rise time on the input.
I'm concerned about this because the logic board has some sensitive analog circuits and we want to use adequate filtering on the signal lines which wi ll slow the edges. I don't have a feel for how much rise time is ok and ho w much is too slow on this signal.