Win,
Um, AC is the hard way to increase production, unless your in a certain Rus sian non-wovens factory where they run the whole plant off a big transforme r. :-)
Start a Espin jet with the usual DC. Note the voltage where the Taylor co ne ruptures and the jet starts. Note that you can decrease the HV until t he jet starves for current, however they tend to make smaller fibers if yo u decrease the voltage a little Say 5-10% after starting.
Note if you really increase the voltage over the static start voltage, the Taylor cone nearly implodes with the impulse and starts the jet fast, but i t is unstable.
This is where I mention the words "Grounded Grid Shunt Regulator" such as 6 EN4, but I imagine some of the Russian Surplus ceramic RF triodes would wor k just as well, if you cant find a 6EN4.
Basically shunt the jet assembly to not quite ground. Makes a pulsed DC, th at acts like AC.
This idea should be credited to Dominick Galluzzo at Gamma High Voltage who used to sell the fast shunt switch box as a made on demand product. We b ought our HV PSUs from Dom, usually the dual PSU with +30Kv adjustable an d -30KV adjustable, in the same box. As his PSUs have a good protection st age built in, they tended to withstand student and professor abuse such as shorting and arcing and low impedance loads for years.
Basically we used mechanical means to get around this. I used to have a Ba sic Stamp drive a simple servo swinging a fiberglass rod from one PSU pole to the other on the dual PSU as a means of testing reversing of the field. This would let us shoot high speed video of the process your thinking about . When your around 60KV, you like simple, robust, and cheap. You also iso late your measurement and control PCs with long plastic fiber optics, but t hat is another story.
I also tried various Kilovac HV relays and spinning disk DPDT switches.
But it is easier to do things mechanically.
As for increasing production:
You can do things like a spinning cup of polymer with a serrated edge. Cent ripetal force pushes the liquid to the edge, and the edge is fine toothed b andsaw blade. The fluid "climbs up" and launches from the sharp field at t he tooth. You can get a lot of polymer into the air this way, but your col lector drum needs to be above the cup and grossly overcharged.
The other technique I like for multiple jets involves naturally rough, thi n, tungsten wires dipping into the polymer pool. Say six wires 30-60 cm lo ng mounted between two 6 cm spinning disks on the same shaft.
Yet another technique involves one wire wound into a tight helix that dips into and out of a polymer solution pool along its long axis.
Steve