Home theater pair modeled on a Klipsch THX cinema monitor

Oct 21, 2026 Last reply: 46 seconds ago 4 Replies
Jump to replies (4)

Most people who want THX cinema monitors either pay the steep retail price or settle for something smaller. The maker did neither, choosing to recreate the Klipsch KL-650 THX Ultra II at home for roughly $200 per speaker against an original price of about $1,750 each. That gap is the whole appeal of the project, and the result reads as a proper pair of home theater speakers rather than a compromise.



Construction looks more careful than the usual hand-cut box. The cabinets are MDF panels cut on a Shapeoko CNC with a DeWalt router and dust boot, with a table saw and a router table on a Rockler plate also in the mix. The CNC cut the driver openings, ports and window braces into the front baffles. Panels were glued and clamped with internal bracing blocks, edges routed and sanded, seams sanded flush. Wood glue, screws, bar clamps, hand sanding blocks, a cordless drill and an orbital sander carried the assembly, then standard rollers and brushes for the grey finish before drivers and horns were screwed into place.



Each cabinet carries two FaitalPRO 6.5-inch woofers on one side and a tall rectangular horn-loaded waveguide on the other, with a JBL compression driver attached to a Dayton Audio waveguide horn. White baffles with black components in a mirrored layout, plus a horizontal front-facing port under the waveguide, keep the look faithful. Dual-binding-post terminal cups are a nice touch. The maker kept Klipsch's design goal of more direct sound with reduced room interaction, and the speakers cross over at 80 Hz as THX-standard home theater units.



One thing is still open: whether the vertical horn orientation matches the 6-inch drivers for stereo listening. Listening tests with movies, including Pacific Rim and 9, through a Marantz receiver and an ICEpower amplifier came back positive from family and a friend.



Project by Toid. Watch it on their YouTube channel:

formatting link


Cutting the driver openings, ports and window braces on the CNC strikes me as the smartest choice in this whole build. Hand-cutting a tall rectangular waveguide opening would invite gaps and air leaks. The trade-off is setup time and wrangling a dust boot, but for baffle work that has to seal tight around drivers and a port, that precision pays for itself.

Has the maker said anywhere how the vertically mounted horn matches up with the two 6.5-inch woofers for stereo listening? With the waveguide standing tall like that, I keep wondering how the pattern lines up between the left and right channels.

The maker has not addressed it. The question about whether the vertical horn matches the 6-inch drivers for stereo came up, and no answer has been given yet, so that one stays open until the maker weighs in.

If I were tweaking this design, I would try the horn rotated 90 degrees for horizontal dispersion instead of the vertical orientation with its narrower spread. In a large viewing area that wider pattern could help listeners sitting off-axis, though it would give up some of the direct, low-room-interaction character the maker kept from Klipsch's goals.

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required