Dodgy LEDs!

Aug 03, 2006 13 Replies

Some LEDs I've been using to test prototypes for a bicycle lighting set have given some rather inconsistent results!



Using a 4-Wy current mirror consisting of a LM3046 with the shunted base driven by a TIS74 JFET biased to limit at about 25mA the red LEDs lit very bright for about 1/2 a second then the colour turned slightly orange, and from that point on the LEDs started dropping like flies!



As a cheap source of expendable LEDs for prototyping I had bought a number of LED-club keyfobs, as the local QD store was getting shot of their stock by first cutting the price from £1.99p to 99p and then starting a buy one get one free offer. These keyfobs consist of a CR2032 cell and the LED - no resistor and are quite bright. When I measured a fresh keyfob it dragged the terminal voltage down from 3.3V to 2.3V at a current draw of about 50mA - so why are the ones on the current mirror limited to 25mA burning out, what am I missing here?!



Incidentally I also measured a white keyfob which uses 2x CR2016 cells this dropped the cells from 6.6V to 4.1V at a current draw of 73mA



TIA


They may be low-current LEDs (~3mA). LEDs often change colour when overdriven. Perhaps it changes the band gap in the semiconductor, I don't know. But I've seen it many times.

Dave (from the UK) Please note my email address changes periodically to avoid spam. It is always of the form: month-year@southminster-branch-line.org.uk Hitting reply will work for a few months only - later set it manually. http://witm.sourceforge.net/ (Web based Mathematica front end)

Current in original application was approximately 50mA - driven directly from a CR2032 coin cell, in fact it may have been slightly higher due to the slight drop across the milliammeter I measured it with!

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Sounds like a current overload to me. Going orangey usually indicates that. Are you sure you are not 'off by 10x' on the milliamps of drive.

Try one on a bench supply with a current limiting resistor.

-- Graham W

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I've seen exactly that effect when deliberately running leds overcurrent as an 'experiment'.

Graham

There are some possibilities. First, how long will the battery maintain this current level?. Second, given the nature of the load, your 'constant current' supply may not be as good as you think it is. It could for instance be oscillating (check with scope, rather than meter), or possibly delivering more current without the extra resistance of the meter present. Though this should also mean that the coil cell current would increase as well, if this is actually being limited by the chemistry rate, rather than the ESR of the circuit, it might remain nearly constant.

Best Wishes

Your post has not made it quite clear: the 25mA that you measured, is that the drive to the current mirror, or is that what you actually measure as going through the LEDs? (In other words, could it be a problem with the current mirror?)

If the 25mA is indeed going through the LED, then it would seem there are only a few possibilities:

1) you damaged the LEDs in the disassembly/reassembly process 2) although the average current pulled by the mirror is 25mA, there is some sort of instability or oscillation (either in the drive current or in the mirror) with peaks which are high enough to exceed the instantaneous current rating of the LED 3) these LEDs were all about to die anyway and you were singularly unlucky enough to test them all right at the point of failure

If it were me, I think I'd do as Graham suggests, skip the current mirror for now and test them with a known-good bench supply (or 9V battery) and a current limiting resistor. Try to eliminate variables...

Here's a hunch. When fed from a coin cell, the current would be limited by the coin cell's internal series resistance, and can't go above a certain value. Ditto for the voltage.

When fed by any sort of active-drive circuit that's hooked to a low-impedance power supply, the current will be limited by the accuracy, and dynamic characteristics of the active drive circuit. In your case, if I recall correctly, you've got a current reference tied to a current-mirror arrangement.

I wonder whether your drive circuit may have a turn-on or turn-off glitch of some sort, which hits the LED with a momentary overvoltage or overcurrent pulse? Even a very short spike (microseconds or less) which exceeds the LED junction's absolute-maximum pulse ratings could damage the LED.

You might be able to determine if this is the case in a number of ways:

- Use a fast oscilloscope to capture the voltage across each LED during the turn-on and turn-off events

- Use a fast 'scope, plus a small-value current-sense resistor, to capture the current through the LED during the transients

- Do an accurate SPICE model of the circuit, including all of the dynamic characteristics of the LEDs and the current-drive/mirror circuitry You might be able to avoid the problem, pragmatically, by simply slowing down the turn-on and turn-off events (e.g. sticking an inductor in series with your current reference so that it powers up more slowly, and thus delivers a slow rising-edge to the LED, or by placing a bypass capacitor in parallel with each LED to shunt the excessive current pulse to ground), or by adding some independent current limiting to each LED (i.e. a resistor) to ensure that the LED can't be driven to voltages or currents above its abs-max rating no matter what the active current-drive circuit does.

Dave Platt AE6EO Hosting the Jade Warrior home page: http://www.radagast.org/jade-warrior I do _not_ wish to receive unsolicited commercial email, and I will boycott any company which has the gall to send me such ads!

The battery does fade quite quickly - the initial current is somewhere in the region of 80mA, I held the meter on it long enough for it to fall to

50mA at which point the rate of decline gets much slower. With the current limiting circuit the LEDs go from very bright to dim almost instantaneously!

I checked 1 of the 4 current mirror nodes - it read slightly higher than the current source JFET at 27mA, which is nowhere near the 50mA it settles at with the CR2032.

My Tek 465 might be fast enough, but what is really needed is a storage scope to capture the turn on instant.

The idea of adding an inductance might be worth a try - just hope it doesn't turn the circuit into an oscillator!

snipped-for-privacy@radagast.org (Dave Platt) wrote in news: snipped-for-privacy@corp.supernews.com:

A SPICE model?!

He grabbed a few unknown LED's out of some kind of keyfob torch.

Forget trying to model the unmodellable to the n'th degree, do it emprically, from a safe starting test, in a way you can test immediately.

Take it back to the most basic possible thing. Grab a few resistors between

10 owms and 100 ohms, anything will do, you'll maybe need five different values. And a 6 volt battery. Measure the battery voltage and write it down.

Start with the highest, measure the voltage across the diode, and the current through it. Look at the output. Then repeat with each resistor working downwards. Look at the diode to see if you get a broadening or shifting of the colour as well as brightening, and diconnect if you do.

You should be safe with currents up to 50 mA on most LED's. you'll just shorten their lives, but theu won't die in ten seconds this way, so have a go.

If you don't see anything inexplicable, try an LM317 as a current regulator set to 25 mA and run that from the battery. Or use a known good lab bench variable current supply. Don't try anything more complex until you have done this.

You haven't got a fat capacitor involved in this circuit, have you? I smoked a small pointer laser diode because of the cap across the supply lines from a variable supply which applied much more than the set voltage while off load.

Graham W http://www.gcw.org.uk/ PGM-FI page updated, Graphics Tutorial WIMBORNE http://www.wessex-astro.org.uk/ Wessex Astro Society's Website Dorset UK Info, Meeting Dates, Sites & Maps Change 'news' to 'sewn' in my Reply address to avoid my spam filter.

No capacitors at all for that very reason, after increasing the current sensing resistor associated with the JFET the LEDs work perfectly. The spread of current for the current mirror's 4 outputs is about 2mA centred around 19mA. It seems there's no inherent problem with the circuit I've devised but the odd behaviour of the LEDs is very puzzling!

Anyhow, now I've proven the circuit with expendable cheap crap LEDs I can go ahead and build the final circuit with decent quality hyper-bright LEDs (probably Toshiba).

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