RJ11 cimper end pins dont go in

That's what an 8 pin RJ45 crimper will do if you try to crimp a 4 pin RJ11 connector. The end push pins ride up on the wide edges of the plastic connector. Are you using an RJ11/14 die or something else?

On some crimpers, you can also produce that effect by not pushing the plastic plug all the way into the crimper die.

Some change the head, others change a die. Some have an insert. You'll need to disclose what you have before that can be determined.

It takes quite a bit of force to crimp those connectors. A 4 pin RJ11 may not take much force, but the 10 pin RJ50 requires leverage.

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Jeff Liebermann     jeffl@cruzio.com 
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It's an RJ11 "plier" crimper. Seems designed for four pins.

White plastic. THe handle has some sort of template for smaller connectors

Maybe my old workaround was to get connectors with only 4 pins?

- = - Vasos Panagiotopoulos, Columbia'81+, Reagan, Mozart, Pindus, BioStrategist

---{Nothing herein constitutes advice. Everything fully disclaimed.}--- [Homeland Security means private firearms not lazy obstructive guards] [Urb sprawl confounds terror] [Phooey on GUI: Windows for subprime Bimbos]

There are several kinds of plugs. They are listed by the number of pins and places for pins.

The small ones for headphones are called 4P4C (4 pins, 4 connectors).

The usual ones, also called RJ-11 are 4P6C, 4 pins, 6 connectors. The center 4 are used, the outer 2 are not. This is the standard for telephone lines as the center 2 are tip and ring, and the next 2 out (one one each side) are tip and ring for a second phone line, or a third wire for ringer, and a fourth for ground, and in the 1960's low voltage AC for dial lights (back when they were bulbs).

The next step up is the 6P6C, where all 6 connectors in the plug are filled. They are rare and are not normally used for telephones, so it it possible that you have a 4P6C crimper and are trying to crimp

6P6C plugs in it.

From my experience the cheap white crimp tools sold in home repair stores etc, are not very good and require a steady but slow hand or you will squeeze too hard and break them.

Geoff.

--
Geoffrey S. Mendelson,  N3OWJ/4X1GM/KBUH7245/KBUW5379

*+-it possible that you have a 4P6C crimper and are trying to crimp *+-6P6C plugs in it.

Unfortunately I suspect same. Much obliged, though.

- = - Vasos Panagiotopoulos, Columbia'81+, Reagan, Mozart, Pindus, BioStrategist

---{Nothing herein constitutes advice. Everything fully disclaimed.}--- [Homeland Security means private firearms not lazy obstructive guards] [Urb sprawl confounds terror] [Phooey on GUI: Windows for subprime Bimbos]

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