I never have my volume pots at any setting other than full up. Its the professional way to play. It keeps the S/N at its best. It shunts the 1M input amplifier resister, keeps the signal at its highest level and it reduces the effect of cable capacitance. I use a volume pedal in the insert point of the amp. Guitar volumes are only for those that don't know how to their equipment to best effect.
If you are using the internal distortion of an amp, guitar volumes are simply useless. One needs to set the amount of distortion and volume independently. You can only do this after the distortion stage.
Oh... build and repair...so you are a repair tech with delusions of grandeur.
Again, I disagree. If the guitar is a modest distance away from the amp, a decent humbucker does not pick up any significant hum. Sure, at very high distortion gains, hum is magnified a lot, but so is the thermal and shot noise.
Kevin Aylward B.Sc. snipped-for-privacy@anasoft.co.uk
"There are none more ignorant and useless,than they that seek answers on their knees, with their eyes closed"