Anyone who has ever owned a Volvo 240 wagon will know that there's one really annoying design flaw in an otherwise nearly bulletproof car. All the wiring for the rear wiper, power lock, defogger, center brake light and license plate lights passes through the hinges so that it gets bent
90 degrees each time the tailgate is opened resulting in a need to replace the tailgate wiring harnesses about once every 5 years. I've seen some people wire around the hinges but that just looks tacky to me. I'm curious if there's any modern super flexible wire out there that can hold up to this repeated flexing? 18 AWG is fine, none of them carry a particularly high current. There's room for a bundle about the diameter of a pencil through each hinge. Ideas?- posted
15 years ago