I finally got a fully assembled test board in a custom aluminum enclosure. This is the board with 271 DPDT relays.
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I thought the LCD on the front was kind of silly (there's a PC monitor in plain sight) but the test people wanted it, to send messages to the test techs. But it is sorta cute.
The A and B connectors are for testing SMA attenuators that are used in test sets, to make sure they haven't been fried.
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John Larkin Highland Technology, Inc
lunatic fringe electronics
Are the PCB hole pads around the back of the banana plug sockets grounded? Might be a slight chance of short circuiting the post part or bare wire strand to the PCB.
It is an impressive looking box however, I think I would wait for the neighborhood nitwit, SlowMan, to voice his opinion.
If you're lucky he may upgrade your status from rank Amateur to something more respectful. Off the top of my head and knowing how his head basically works, I would say "Amateur" would be the highest level of honor you'll ever get from him..
You can always look at it this way, one day SlugMan maybe using some life saving electronics that could not come into existence without the aid of a design from your business.. I bet that would scare the hell out of him!
That display board is a tad weird. I designed the big one but not the display board. I didn't want the display, so I told the people who did, that if they wanted it they could design it. But the clearance holes are connected to the wire pads, so a short there won't matter.
The bananas are the contacts of a SPDT power relay. That lets us use the contacts to, say, power cycle the DUT many times overnight, or switch a big load resistor on and off, or something.
We're building a dozen of these boxes, and people are writing zillions of lines of Python. This is our universal test set, that can test most of the products that we make. It replaces all sorts of ugly hacky old fixtures that use a lot of DOS software.
I wanted to make nice polycarb overlays for the front panel, but nobody has time to do the artwork. Might still, some day.
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John Larkin Highland Technology, Inc
lunatic fringe electronics
The green electrolytic cap, upper right, had to be hacked, the only kluge on the board. The 24 volt wall-wart supply, driving the LTM8023 switchers on the board, oscillated because of the negative input impedance of the switchers. We could have used a different 24v supply, but the cap kills the oscillation.
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John Larkin Highland Technology, Inc
lunatic fringe electronics
When I was a kid we visited a small telephone exchange, back in the days when kids were welcomed almost anywhere. It was all big Strowger stepping relays, and it sounded like a war zone. We asked if we could have a chunk of zillion-pair cable in the trash can near the exit, but the guy said no, it had to be recycled, then he left us alone. So naturally we stole some.
We could go to the airport and hang out in the control tower, too. Didn't steal anything there.
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John Larkin Highland Technology, Inc
picosecond timing precision measurement
jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com
Two years ago I stumbled upon technicians replacing the underground phone cables outside my mother's house. It was enamelled wire, twisted into pairs separated by waxed paper, with the cable encased in lead sheath. I asked, and they chopped off a foot for me :)
I /really/ wish I had sawn 1cm off a cable lying around in my first job. It was TAT7 cable, the last trans-atlantic coax comms cable. 61.8ohms, IIRC, and it couldn't be any other value.
I'm still using single-core hookup wire that came from London Airport ATC Centre in the 1970s :)
That's back when "America" was "great". They used to have take your kid to work with you days. Now there is so much possibility of a lawsuit there is no way a company in their right mind would allow it. No matter what Trump s ays, there is no going back. Sorry.
I posted about it a while back, when I got the first PC board.
We have a zillion products that have all sorts of i/o connectors. This is a relay matrix that connects any DUT connector pins (the connectors on the front) to the test equipment connectors on the back. DVM, scope, counter, SMU. A computer runs Python and talks to everything, with a test program for each product.
There are fundamentally five internal busses, A B C D E, that DUT pins and test gear can be switched to.
It has a little internal electronics too, some 4-wire test resistors, a low-offset X100 amplifier, a few odd things that various DUTs need.
Two of these will go into each test rack, with the test equipment. We'll build several racks. This can test DC or slow AC stuff, but not the nanosecond/picosecond products. The relays are good to a few GHz, but there's too much traces. Maybe we'll do a fast, simpler, impedanced matched version some day.
I could post the schematic if anyone is interested.
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John Larkin Highland Technology, Inc
picosecond timing precision measurement
jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com
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