I want to build a plastic clamshell heat sealer, for volume production use. I have a hand-sealer, but it is too slow and you have to make several welds to adequately seal the clamshell we are using.
I intend to use a PID controller (as a thermostat) and two cartridge heaters. I'm going to machine a steel block, to fit where it needs to over the clamshell seal points, and be drilled to accept a cartridge heater.
Hopefully, I have explained that well enough. I left out the part about servo motors to suck in and eject the package.
My question: How do I know what size heater cartridge to get? Is there a web resource that explains this?
And the related question is: Do I purchase a heater that is about the same length of my fixture (see below)? Or, just a smaller, possibly hotter heater that would be easier to drill a home for?
My instinct tells me to get something a bit more than I need heat-wise, and let the PID regulate it from there (with a thermocouple).
I haven't designed the fixture yet, but I'm envisioning it will need be approximately 4-inches on each "business" side, capable of 2 or 3 welds each, with each weld roughly 3/8" long x 1/8" wide (or thereabouts).
For ease-of-build, I had planned to make all the welds at once. So try to envision some bar stock with little protrusions where the welds will be placed. At present, I am not planning to engage a machine shop...
Thanks everyone!!