LED replacement for 48" fluorescents

I think I posted hear a long time ago about a homemade LED replacement where I had to make my own fixture, and it worked out well.

I bought parts to do a 48" retrofit some time ago, and finally got around to doing it. I used a commercial

300 mA LED converter/regulator module from Digi-Key, that cost about $27, I think. I cut two pieces of copper clad PC board material 2" wide and 22" long. (22" was the long dimension of some pieces I had left over from another project.) I scribed 10 slits in the copper at 2" intervals on the copper and soldered the LEDs across the gaps. I then tied the two strips in series, so I had 20 of the Cree 1W LEDs in series, with the return path across the back side of the double-sided PCB material. I jury rigged this up into the existing double fluorescent ceiling fixture, and tied it into the 120 V line. It works! I was a bit worried about brightness, but it seems to provide slightly less illumination than two new 48" (32W) tubes. Looking at it, even with the diffuser in place, it seems brighter, but that is probably due to the LEDs being point sources. I was also worried about these things being too blue, but with the diffuser in place, it really looks FINE, even in the kitchen.

The LED supply I chose was the most reasonable one with high efficiency. The fluorescents draw at least 64 W, probably more like 75 with the crummy magnetic ballast. This thing should draw about 24 W, I haven't checked it yet.

I left the old fluorescent stuff in place for a while, but as the LEDs seems to be doing fine, I will probably pull the old stuff out and try to make a better mount for the LED panels. Then, I need to make 2 more sets of these for the other 2 fluorescent fixtures in the kitchen.

Jon

Reply to
Jon Elson
Loading thread data ...

Commercial LED lighting is getting better and better. In my quest to add a wine glass rack in the butler's pantry of our new house, I had to replace the under-counter CFL lighting with two LED strips (each of

465 Lumens output) to make enough headroom space for the rack...

("Dry" installed to check fit before finishing.)

And my other lighting projects...

...Jim Thompson

--
| James E.Thompson                                 |    mens     | 
| Analog Innovations                               |     et      | 
| Analog/Mixed-Signal ASIC's and Discrete Systems  |    manus    | 
| San Tan Valley, AZ 85142   Skype: Contacts Only  |             | 
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  | 
| E-mail Icon at http://www.analog-innovations.com |    1962     | 
              
I love to cook with wine.     Sometimes I even put it in the food.
Reply to
Jim Thompson

I see you gave up on the chinese globes?

Cheers

Reply to
Martin Riddle

Bad photo with sunlight behind them, but they're level enough to keep even me happy ;-) ...Jim Thompson

--
| James E.Thompson                                 |    mens     | 
| Analog Innovations                               |     et      | 
| Analog/Mixed-Signal ASIC's and Discrete Systems  |    manus    | 
| San Tan Valley, AZ 85142   Skype: Contacts Only  |             | 
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  | 
| E-mail Icon at http://www.analog-innovations.com |    1962     | 
              
I love to cook with wine.     Sometimes I even put it in the food.
Reply to
Jim Thompson
[...]

What are those hideous gangly things in the left corner?

--
Regards, Joerg 

http://www.analogconsultants.com/
Reply to
Joerg

firewood in case it gets cold? :P

alternatively a dust collector

-Lasse

Reply to
Lasse Langwadt Christensen

Giant Calamari?

Reply to
krw

Guiducks on Viagra?

--
SCNR, Joerg 

http://www.analogconsultants.com/
Reply to
Joerg

Baguettes from Boulangerie Festus?

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs 
Principal Consultant 
ElectroOptical Innovations LLC 
Optics, Electro-optics, Photonics, Analog Electronics 

160 North State Road #203 
Briarcliff Manor NY 10510 

hobbs at electrooptical dot net 
http://electrooptical.net
Reply to
Phil Hobbs

Agave (aka Century Plants) spears. They flower once, sending spears skyward, then die. ...Jim Thompson

-- | James E.Thompson | mens | | Analog Innovations | et | | Analog/Mixed-Signal ASIC's and Discrete Systems | manus | | San Tan Valley, AZ 85142 Skype: Contacts Only | | | Voice:(480)460-2350 Fax: Available upon request | Brass Rat | | E-mail Icon at

formatting link
| 1962 | I love to cook with wine. Sometimes I even put it in the food.

Reply to
Jim Thompson

So how's the water there?

formatting link

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs 
Principal Consultant 
ElectroOptical Innovations LLC 
Optics, Electro-optics, Photonics, Analog Electronics 

160 North State Road #203 
Briarcliff Manor NY 10510 

hobbs at electrooptical dot net 
http://electrooptical.net
Reply to
Phil Hobbs

Defaming >:-} Little old biddies always need something to do. ...Jim Thompson

--
| James E.Thompson                                 |    mens     | 
| Analog Innovations                               |     et      | 
| Analog/Mixed-Signal ASIC's and Discrete Systems  |    manus    | 
| San Tan Valley, AZ 85142   Skype: Contacts Only  |             | 
| Voice:(480)460-2350  Fax: Available upon request |  Brass Rat  | 
| E-mail Icon at http://www.analog-innovations.com |    1962     | 
              
I love to cook with wine.     Sometimes I even put it in the food.
Reply to
Jim Thompson

This is 20 units of the Cree XPEBWT-01-0000-00CC2 LED, for a total of 4580 Lm. And, since these ligts are on a LOT all day and especially in the evening, I wanted to be sure that the whole system was efficient.

The power supply is the Thomas Research Products LED25W-72-C0350 which is supposed to be 86% efficient.

Well, I am certainly confident it is more efficient than fluorescents with magnetic ballasts.

Jon

Reply to
Jon Elson

Do you know that there are commercial 48" (T8) LED tubes available? While building your own is commendable, it's not really economical:

--
Jeff Liebermann     jeffl@cruzio.com 
150 Felker St #D    http://www.LearnByDestroying.com 
Santa Cruz CA 95060 http://802.11junk.com 
Skype: JeffLiebermann     AE6KS    831-336-2558
Reply to
Jeff Liebermann

Yes, I'm aware of them. The tube gadgets may have cooling problems, they probably need the tube because they are not isolated from the line. Also, they are 100 Lm/W, the LEDs I'm using are 229 Lm/W (although that doesn't include the power supply losses, so it comes out just under

200 Lm/W.) Finally, at least my LED strings are repairable, and if the power supply goes, I'll look at repairing that, too. I hope they aren't potted.

And, those retrofit tubes are apparently mechanically interchangeable with standard fluorescent tubes, I can easily see somebody making a mistake and blowing something up. The cheaper ones give 900 Lm for a $30 unit, I'm getting 4580 Lm from mine, for about $62. And, I am using about the same electricity as two of the tube retrofits, but getting 2.5 X the light. So, I think this is actually about as economical. Depending on longevity, I may come out well ahead.

Jon

Reply to
Jon Elson

I'll bet mine uses fewer transistors. :)

formatting link

The 3W LEDs were on sale at 100 for $30 (free shipping), so even though they're probably the lower efficiency kind (definitely not Cree), having more gives plenty of light.

formatting link
That's supposed to be direct daylight outside the windows.

Tim

-- Seven Transistor Labs Electrical Engineering Consultation Website:

formatting link

Reply to
Tim Williams

If those "1 W" LEDs are specified for 350 mA maximum current and you are running them at 300 mA, the phosphor will quite quickly (in a few thousand hours) loose the efficiency and the light will be discolored.

Some lamp producers claim tens of thousand hour life time, but then you have to run the LEDs at 1/2 or 1/3 of the maximum rated current.

The maximum efficiency [lm/W] also occurs around such currents, thus, you get more light running two LEDs at 150 mA than a single one at 300 mA.

Of course, the thermal design is also greatly simplified at currents below half of the maximum rated current.

Reply to
upsidedown

Contrary what you said in your original post, these are actual "3 W" LEDs with a maximum current of 1 A. Since you are running them at only

300 mA, they should maintain the luminous output for a long time.
Reply to
upsidedown

Where did you get those 200+ lm/W figures ?

I only found such figures for CREE single color LEDs, not for cool white series, not to mention any warm white series. For cool white, the values were around 120 lm/W at 350 mA and Tj=120 C, for Tj=25 C values like 140 lm/W could be found. So at initial turn on, you get

140 lm/W, but after a second it drops to 120 lm/W.
Reply to
upsidedown

I thought it being true was an absolute defence to the spurious charge of defamation or is the USA different? Presumably the court will hit the water company with punitive damages if they persist. I don't much fancy the poor woman's chances of getting a reliable water supply in the future though - she had better start digging her own well!

Water running coloured usually just means that something has stirred up the silt in the supply pipes. Local digging or a very heavy vehicle.

One of the show pieces we used to do for visiting VIPs was to analyse the tap water on our ultratrace ICPMS kit. There was always traces of most elements lead, uranium in it at well above baseline as they are common minerals and widely distributed in the earth. Mineable uranium ore is very rare but roughly 2ppm of most rocks and soils is uranium.

We were banned from doing it because it upset water companies who after the semiconductor chemical industry and universities rapidly became big and important customers for the kit. No sample prep required.

--
Regards, 
Martin Brown
Reply to
Martin Brown

ElectronDepot website is not affiliated with any of the manufacturers or service providers discussed here. All logos and trade names are the property of their respective owners.