I want to make a class-D audio amp, 150 watts or so, using a TI TPA3255 maybe. It's good for 600 watts mono!
I'll use it full-bridge to drive a step-up transformer, probably a custom toroid. But toroids are especially unhappy with any DC drive, and the class D part will surely have some DC offset. The TI spec is
60 mV max output offset, which could be a problem into a good transformer. Speakers don't mind a little DC, but transformers do. DC can cause stairstepped increase in circulating current, the Devil's Staircase, until they saturate.So I'm thinking I'll add a series blocking cap so I can ignore any DC problems. It will have to be big, 10s of millifarads at least. Biggest thing on the board. Maybe use a low voltage electrolytic with antiparallel power diodes, or a shorted bridge, to protect it from accidental forward or backwards over-voltage.
Lytics will be big, and supercaps don't seem to like ripple current. I think.
Any other ideas about driving a transformer from an audio amp?