Anyone see anything wrong with this EDN TL431 battery monitor circuit?

I was looking for a simple circuit for UVLO and came across this:

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Its from an EDN article.

I didn't think it would work correctly but its so few components I gave it a try and yep it doesn't work correctly.

The LED starts to turn on way before the threshold voltage and well below the cathode of the 431 goes low.This in turn turns the PNP on prematurely, pulling the threshold even higher!

Reply to
Hammy
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But it got in EDN, that's the important part, right? :) Since the TL431 can be treated simply as high power zener in many circuits, I bet you can design something that works.

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Reply to
Gary Peek

The R4/R5 ratio is wrong, and (perhaps) R6 is too large.

This should be simple enough that the resident engineers could fix in minutes.

I'll wait, but I won't hold my breath :-) ...Jim Thompson

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| James E.Thompson, CTO                            |    mens     |
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Reply to
Jim Thompson

It should work with a micropower XX431 that has some tens of uA minimum cathode current.

Reply to
Spehro Pefhany

I did.

This works and it only consumes less then 800uA at my worst case line in 25Vdc. I'm using an LMV431.

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Simulated results

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I wont have time to breadboard it until later tonight.

The BJT is used to short out another BJT driving a pfet turning off the PFET and blocking voltage to the circuit until it reaches about

11.7V. There's about 1V of hysteresis; once the fet closes a 470uf cap gets charged causing a line sag. I have to play around with the resistor values but it's a lot more reliable and lower current consumption then the EDN one.
Reply to
Hammy

Tried it if you increases the R it increases the drop turning the BJT on.

You would kinda think it should work and it may with the right values of resistors and the right temperature, and the right LED,and 431.

Maybe not work is to harsh it just wouldnt be very consistent.

Reply to
Hammy

A regular 3 cent (or whatever) TL431 needs around 1mA to regulate worst-case (from memory, check the datasheet), so it won't be regulating properly at the 60uA where the transistor turns on.

You need a different DESIGN of reference (perhaps with a part number which looks like xx431) wot is designed to work at very low cathode currents (usually has a lower reference voltage such as ~1.25V as well).

Otherwise you'd have to decrease the resistor values by something like

20:1 which would quickly drain the battery it's supposed to be measuring.

No, wouldn't really work properly. A reference that needs 1mA to regulate is generally inappropriate as a low battery indicator for a small battery unless it's pulsed or something.

Reply to
Spehro Pefhany

My need isn't monitoring a battery it's for UVLO for a flyback smps. You don't have to convince me the circuit isn't really the best for its intended purpose far from it.

For monitoring batteries I've used the LTC1440 which is a micropower comparator with integrated reference.

I'm using a LMV431 see my post above for my UVLO. The LMV431 needs min

80uA for guaranteed regulation and can withstand 30V cathode to anode. The flyback input is 12V to 25Vdc . The input has a TVS and fuse so if anyone does go above 25V the TVS will go low impedance and vaporize the fuse Minimum breakdown is 25.7V max is 27.9. Not overly eloquent but it works I've done it before.

I just posted the circuit because it doesn't work with the values shown. I swept the supply from about 5V to 25vdc and the cathode wouldn't saturate the LED starts to emit faintly though.

Reply to
Hammy

This is another bizzare circuit from IR a neg output post regulator useing the tl431 and a PFET?

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Reply to
Hammy

"Hammy" wrote in message news: snipped-for-privacy@4ax.com...

I think you typed it into spice incorrectly. When I simulated it, it appeared to work properly. So, thinking there must be some effect I was missing, I built it, and it works properly. The LED snaps on/off at about

10.5V.

The main issue I have with it is that it sucks power through the 1k resistor. I'm guessing they are doing this to prevent any 'premature elucidation' from the LED.

I included the simulation I did, and another one I hacked up using a couple of NPNs.

Regards, Bob Monsen

Version 4 SHEET 1 1784 680 WIRE -112 -144 -224 -144 WIRE 16 -144 -112 -144 WIRE 112 -144 16 -144 WIRE 256 -144 112 -144 WIRE 448 -144 256 -144 WIRE 704 -144 528 -144 WIRE 864 -144 704 -144 WIRE 1024 -144 864 -144 WIRE 1200 -144 1024 -144 WIRE 1328 -144 1200 -144 WIRE 256 -128 256 -144 WIRE 112 -112 112 -144 WIRE 704 -112 704 -144 WIRE -112 -96 -112 -144 WIRE 1024 -64 1024 -144 WIRE 1200 -64 1200 -144 WIRE -224 0 -224 -144 WIRE 16 0 16 -144 WIRE 704 0 704 -16 WIRE 864 16 864 -144 WIRE 1328 16 1328 -144 WIRE 112 48 112 -32 WIRE 112 48 80 48 WIRE 128 48 112 48 WIRE 256 48 256 16 WIRE 256 48 208 48 WIRE 1024 48 752 -96 WIRE 1024 48 1024 16 WIRE 1088 64 928 64 WIRE 1200 64 1200 16 WIRE 1200 64 1168 64 WIRE 1024 96 1024 48 WIRE 1200 96 1200 64 WIRE 704 112 704 64 WIRE 704 112 624 112 WIRE 864 144 864 96 WIRE 928 144 928 64 WIRE 928 144 864 144 WIRE 960 144 928 144 WIRE 1328 144 1328 96 WIRE 1328 144 1264 144 WIRE 256 160 256 48 WIRE 704 160 704 112 WIRE 1328 176 1328 144 WIRE -112 192 -112 -16 WIRE 16 192 16 176 WIRE 16 192 -112 192 WIRE 224 192 16 192 WIRE 864 192 864 144 WIRE 1104 192 1024 192 WIRE 1200 192 1104 192 WIRE 1104 224 1104 192 WIRE -112 240 -112 192 WIRE 704 256 704 240 WIRE 1328 256 1328 240 WIRE 624 320 624 112 WIRE 656 320 624 320 WIRE -224 352 -224 80 WIRE -112 352 -112 320 WIRE -112 352 -224 352 WIRE 256 352 256 224 WIRE 256 352 -112 352 WIRE 864 352 864 272 WIRE 864 352 704 352 WIRE 1104 352 1104 304 WIRE 1104 352 864 352 WIRE 1328 352 1328 320 WIRE 1328 352 1104 352 FLAG -224 352 0 FLAG 864 352 0 SYMBOL voltage -224 -16 R0 WINDOW 123 0 0 Left 0 WINDOW 39 0 0 Left 0 SYMATTR InstName V1 SYMATTR Value PWL(0 0 1 25 2 0) SYMBOL npn 960 96 R0 SYMATTR InstName Q2 SYMBOL npn 1264 96 M0 SYMATTR InstName Q3 SYMBOL res 1088 208 R0 SYMATTR InstName R7 SYMATTR Value 22k SYMBOL res 1312 0 R0 SYMATTR InstName R8 SYMATTR Value 220k SYMBOL res 848 0 R0 SYMATTR InstName R9 SYMATTR Value 220k SYMBOL res 848 176 R0 SYMATTR InstName R10 SYMATTR Value 22k SYMBOL res 1216 32 R180 WINDOW 0 36 76 Left 0 WINDOW 3 36 40 Left 0 SYMATTR InstName R12 SYMATTR Value 220k SYMBOL res 1072 80 R270 WINDOW 0 32 56 VTop 0 WINDOW 3 0 56 VBottom 0 SYMATTR InstName R13 SYMATTR Value 160k SYMBOL res 1008 -80 R0 SYMATTR InstName R11 SYMATTR Value 220k SYMBOL LED 688 0 R0 SYMATTR InstName D1 SYMATTR Value BLUE_WHITE_LED SYMATTR Description Diode SYMATTR Type diode SYMBOL pmos 752 -16 R180 SYMATTR InstName M1 SYMATTR Value Si4433DY SYMBOL pjf 656 256 R0 SYMATTR InstName J1 SYMATTR Value 2N2608 SYMBOL diode 1312 176 R0 SYMATTR InstName D2 SYMATTR Value 1N4148 SYMBOL diode 1312 256 R0 SYMATTR InstName D3 SYMATTR Value 1N4148 SYMBOL tl431 240 160 R0 SYMATTR InstName U1 SYMATTR SpiceModel TL431_R SYMBOL res 240 -80 R0 SYMATTR InstName R1 SYMATTR Value 10k SYMBOL LED 240 -128 R0 SYMATTR InstName D4 SYMATTR Value BLUE_WHITE_LED SYMATTR Description Diode SYMATTR Type diode SYMBOL res 224 32 R90 WINDOW 0 0 56 VBottom 0 WINDOW 3 32 56 VTop 0 SYMATTR InstName R2 SYMATTR Value 1k SYMBOL res 128 -16 R180 WINDOW 0 36 76 Left 0 WINDOW 3 36 40 Left 0 SYMATTR InstName R3 SYMATTR Value 11k SYMBOL pnp 80 96 R180 SYMATTR InstName Q1 SYMBOL res 32 192 R180 WINDOW 0 36 76 Left 0 WINDOW 3 36 40 Left 0 SYMATTR InstName R4 SYMATTR Value 100k SYMBOL res -128 -112 R0 SYMATTR InstName R5 SYMATTR Value 51k SYMBOL res -96 336 R180 WINDOW 0 36 76 Left 0 WINDOW 3 36 40 Left 0 SYMATTR InstName R6 SYMATTR Value 11k SYMBOL voltage 544 -144 R90 WINDOW 0 -32 56 VBottom 0 WINDOW 3 32 56 VTop 0 WINDOW 123 0 0 Left 0 WINDOW 39 0 0 Left 0 SYMATTR InstName V2 SYMATTR Value 0V SYMBOL res 688 144 R0 SYMATTR InstName Roptional SYMATTR Value 470 TEXT -258 376 Left 0 !.tran 2 TEXT 1392 288 Left 0 ;Use TLV431 for more accuracy?

Reply to
Bob Monsen

Your right is does work. I found a dead track on my breadboard which would have been the ground of the anode on the 431 that might have been the source of the problem.:-)

All the same I'm using this one it only uses a couple hundred micro amps. In the breadboarded cct I'm using a LMV431.

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Here is a scope shot

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CH2 is the input 120Hz FW rectified,CH1 is the 2N7002 gate. The 2n7002 gate is being discharged through a 1M resistor. The fet still turns off in around 600uS which is good enough for this. I just wanted to keep Q1 off until the supply voltage gets around 12V.

For comparison here is the original cct scope shot.

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CH2 is the input signal and CH1 is the cathode of the 431.

Reply to
Hammy

Yep, like many circuits published in EDN for the past 30 years, it=20 does not work right. That is part of why i quit my subscription, also=20 there is the huge jump in advertising pages. Needless to say, the=20 editorial standards morphed back then and again since.

Reply to
JosephKK

No it does work. I made a boo boo;-)

There is a dead track in the breadboard I used. I figured that out when I tried the other cct. I posted and it did the same thing. The

431 wasn't grounded it was floating. But still it uses to much current.

I have 5 Breadboards and they are all full with works in progress. Even to do up the little 431 cct I had to cram it in an unused section of one breadboard. Time to make up another batch of PCB's.

Reply to
Hammy

It's almost down to a newsletter in size..

Reply to
Spehro Pefhany

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