Here's a question that bears some thought. The common 1N400x family of diodes is available in a wide range of breakdown voltages, and, in most catalogs, they are all close to, or the same price! Yup, the 200 PIV unit and the 1KV part are both about the same price. Now, besides the PIV, what's the difference? The factory specs show all the 1N400x diodes on the same sheet, all the specs are the same except for the PIV rating.
So the dilemma...Forget about batch testing, and sorting at the factory. This is about us! Why would you use the lower PIV diode if the higher rated unit, with a wider safety margin, is available at the same cost? Is there some black magic that after 40+ years in this business I have yet to learn?
Any takers......