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Posted by Joerg on January 22, 2008, 9:52 pm
  While checking a layout for a client I saw this for the umpteenth time:
Trace connections to a plane via thermal relief, not in a solder area
where it would thermally matter.

Question: Was it taught once upon a time that thermals must be used
everywhere? Or is there some other reason why it's done so often?

--
Regards, Joerg

http://www.analogconsultants.com/

Posted by Brad Velander on January 23, 2008, 2:42 am
 Joerg,
    I would have to believe that it is the old problem of a little knowledge
being misapplied by the uninitiated. A general comment on a rule or practice
then being taken to further extremes and actually misapplied. Sometimes it
may be software initiated, some packages actually have default rules that
start out your design with thermals on 'all' plane connections. i.e. Protel
P99SE (quite possibly the current AD software also), the default plane
connection style rule on a new PCB is for "Board" (everything, vias and
pads) to be thermally relieved. So the less knowledgable and experienced get
introduced to the silly practice by their acceptance of software package
defaults.

    Certainly seems silly doesn't it? Then there is the problem of all the
discontinuities caused in the planes by these unnecessary thermal reliefs.
It is fairly common to see required thermal reliefs that are actually
starved connections because of all the unecessary reliefs impeding a good
connections to those required points.

--
Sincerely,
Brad Velander.



Posted by Joerg on January 23, 2008, 4:28 pm
 Brad Velander wrote:

Yes, I've had one case where a supply plane split open into four parts
because the fab house took the liberty to "improve" the clearances. They
ended up doing another free blitz run for us.

--
Regards, Joerg

http://www.analogconsultants.com/

Posted by David Brown on January 23, 2008, 3:32 am
 Joerg wrote:

It is easier to have a consistent style of trace to plane (or to
polygon) connection throughout the board.  For many types of board,
thermal reliefs are just as good as direct connections - they are only a
problem if the relief wires are very thin, or if you are working at very
high frequency, high currents, or with high accuracy analogue signals.
Personally, I use thermals everywhere if I am doing a simple card, and
direct connections everywhere if it is higher speed or has smaller
geometries.

mvh.,

David

Posted by DJ Delorie on January 23, 2008, 9:06 am
 

Makes it easier to wire in a fix later.

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